REAR BRAKE INSTALLATION

Tech Tips

Use the same procedure for the LH side and RH side.
The following procedure is for the LH side.

INSTALL REAR DISC
1. Text in Illustration
  
  *a Matchmark
  
  Align the matchmarks of the disc and axle hub, and install the disc.
  
  Note
  
  When replacing the disc with a new one, select the installation position where the rear disc has minimal runout.
INSTALL DISC BRAKE CYLINDER MOUNTING
1. Install the disc brake cylinder mounting with the 2 bolts.
  
  Torque:
  
  57 N*m { 585 kgf*cm, 42 ft.*lbf }
INSTALL REAR DISC BRAKE BUSHING DUST BOOT
1. Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.
  
  Text in Illustration
  
  Lithium Soap Base Glycol Grease
  
  Tech Tips
  
  Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to each rear disc brake bushing dust boot.
2. Install the 2 rear disc brake bushing dust boots to the disc brake cylinder mounting.
INSTALL REAR DISC BRAKE PAD GUIDE PIN
1. Apply a light layer of lithium soap base glycol grease to the sliding and sealing surfaces of the 2 rear disc brake pad guide pins.
  
  Text in Illustration
  
  Lithium Soap Base Glycol Grease
2. Install the 2 rear disc brake pad guide pins to the disc brake cylinder mounting.

Text in Illustration
*a	Matchmark

Text in Illustration
	Lithium Soap Base Glycol Grease

Text in Illustration
	Lithium Soap Base Glycol Grease

INSTALL REAR DISC BRAKE PAD SUPPORT PLATE

Install the 2 rear disc brake pad support plates to the disc brake cylinder mounting.

Text in Illustration
*A	for Disc Diameter 259 mm (10.2 in.)	*B	for Disc Diameter 279 mm (11.0 in.)

Note

Be sure to install each rear disc brake pad support plate in the correct position and direction.

INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM

Apply disc brake grease to the back plate of the rear disc brake pads.

Text in Illustration

Disc Brake Grease

Text in Illustration
	Disc Brake Grease

Text in Illustration
*1	Rear No. 1 Disc Brake Anti-squeal Shim
*2	Rear No. 2 Disc Brake Anti-squeal Shim

Install the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim to each rear disc brake pad.

Note

When replacing worn pads, the anti-squeal shims must be replaced together with the pads.
Disc brake grease may seep out slightly from the areas where the anti-squeal shims are installed.
Make sure that disc brake grease is not applied onto the lining surface.

INSTALL REAR DISC BRAKE PAD
1. Install the 2 rear disc brake pads to the disc brake cylinder mounting.
  
  Note
  
  There should be no oil or grease on the friction surfaces of the disc brake pads or the rear disc.
2. Install the 2 anti-squeal springs to the rear disc brake pads.
  Note
  
  When replacing the rear disc brake pads with new ones, make sure to replace the anti-squeal springs at the same time.
  
  Be sure to install the anti-squeal springs into the rear disc brake pad installation holes as far as they will go.
INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY
1. To compensate for pad lining thickness, use SST to adjust the protrusion of the rear disc brake piston by turning it.
  
  SST
  
  09719-12010 ( 09719-01030 )
  Note
  
  Place the disc between the 2 brake pads to determine how much to move the piston outward.
  
  Turn the rear disc brake piston to the position where the protrusion on the rear disc brake pad lines up properly with the piston groove.
2. Text in Illustration
  
  *a Hold
  
  *b Turn
  
  Hold the rear disc brake cylinder pad guide pin, and install the rear disc brake cylinder assembly to the disc brake cylinder mounting with the 2 bolts.
  
  Torque:
  
  34 N*m { 350 kgf*cm, 25 ft.*lbf }
  Note
  
  Install the rear disc brake cylinder assembly while holding both of the rear disc brake pads because the anti-squeal springs may fall off the rear disc brake pads.
  
  Be sure that the anti-squeal springs are installed to the rear disc brake pads.
CONNECT REAR FLEXIBLE HOSE
1. Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.
  
  Torque:
  
  33 N*m { 340 kgf*cm, 25 ft.*lbf }
  
  Note
  
  Install the flexible hose lock securely into the lock hole in the disc brake cylinder.

Text in Illustration
*a	Hold
*b	Turn

CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY

Text in Illustration
*1	No. 3 Parking Brake Cable Assembly
*2	Clip

Install the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.

Tech Tips

Be sure to engage the No. 3 parking brake cable assembly clip onto the rear disc brake cylinder assembly as shown in the illustration.

Connect the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.
Install the No. 3 parking brake cable assembly with the bolt.

Torque:

6.0 N*m { 61 kgf*cm, 53 in.*lbf }

INSTALL PARKING BRAKE LEVER PROTECTOR
1. Install the parking brake lever protector to the No. 3 parking brake cable assembly.
FILL RESERVOIR WITH BRAKE FLUID
CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL
1. Connect the cable to the negative (-) auxiliary battery terminal.
  - for 2ZR-FXE: Click here
  - for 5ZR-FXE: Click here
2. Perform the following procedure if air bleeding is not necessary:
  1. Connect the reservoir level switch connector.
  2. Clear the DTCs Click here.
BLEED BRAKE LINE
1. Disengage the 5 claws and 2 guides to remove the center cowl top ventilator louver.
2. Bleed brake line.
  1. Remove the brake master cylinder reservoir filler cap assembly.
  2. Add brake fluid into the reservoir between MAX and MIN level on the brake fluid reservoir.
    
    Brake fluid
    
    SAE J1703 or FMVSS No. 116 DOT3
  3. Connect the intelligent tester to the DLC3 and turn the power switch on (IG).
  4. Turn the intelligent tester on and enter the following menus: Chassis / ABS/VSC/TRC / Air Bleeding.
  5. Select "Usual air bleeding" on the intelligent tester display, and bleed air from the brake fluid following the instructions on the intelligent tester.
  6. After air bleeding, tighten each bleeder plug.
    
    Torque:
    
    front bleeder plug
    
    8.3 N*m { 85 kgf*cm, 73 in.*lbf }
    
    rear bleeder plug
    
    11 N*m { 112 kgf*cm, 8 ft.*lbf }
  7. Clear the DTCs Click here.
  8. Turn the intelligent tester off and turn the power switch off.
3. Inspect for brake fluid leaks.
4. Install the brake master cylinder reservoir filler cap.
5. Engage the 5 claws and 2 guides to install the center cowl top ventilator louver.
ADJUST PARKING BRAKE

Click here
INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (for LHD)
1. Connect each connector.
2. Engage the 8 claws and clip to install the lower instrument panel finish panel sub-assembly.
INSTALL INSTRUMENT SIDE PANEL LH (for LHD)
1. Engage the 4 guides, clip and 3 claws to install the instrument side panel LH.
INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH (for LHD)
1. Text in Illustration
  
  *a Alignment Mark (Orange)
  
  Align the alignment mark (orange) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip LH.
  
  Note
  
  After installation, check that the corners fit correctly.
INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for LHD)
1. Connect each connector.
2. Engage the clamp.
3. Engage the clip.
4. Install the No. 1 instrument panel under cover sub-assembly with the 2 screws <E>.
INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY (for RHD)
1. Engage the 2 claws to install the No. 2 air duct sub-assembly.
INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for RHD)
1. Connect each connector.
2. Engage the clamp.
3. Engage the 2 clips.
4. Install the No. 1 instrument panel under cover sub-assembly with the screw <E>.
INSTALL REAR WHEEL

Torque:

103 N*m { 1050 kgf*cm, 76 ft.*lbf }