REAR BRAKE REMOVAL

Note


  • When the brake pedal is first depressed after replacing the brake pads or pushing back the disc brake piston, DTC C1214 may be output. As there is no malfunction, clear the DTC.

  • While the auxiliary battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or any door courtesy switch is turned on. Therefore, even if only brake pads are to be removed and installed, be sure to perform the Disable Brake Control procedure and disconnect the cable from the negative (-) terminal of the auxiliary battery before beginning work.

Tech Tips


  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work Click here.

  2. DISABLE BRAKE CONTROL


    1. Wait at least 2 minutes after the power switch off.

      Note

      When the brake pedal is depressed or the door courtesy switch is turned on even if the power switch is off, the brake control system activates. Therefore do not depress the brake pedal or open/close the doors until the reservoir level switch connector is disconnected.

    2. A003Y4O

      Disconnect the reservoir level switch connector with the parking brake applied.

    3. Disconnect the cable from the negative (-) auxiliary battery terminal Click here.

    4. Depress the brake pedal 40 times or more to return all the fluid in the accumulator back to the reservoir.

    5. Check that the brake pedal can not be further depressed.

    6. Release the parking brake.

  3. REMOVE REAR WHEEL

  4. DRAIN BRAKE FLUID

    Note

    If brake fluid leaks onto any painted surface, immediately wash it off.

  5. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for LHD)


    1. A003Y9D

      Remove the 2 screws <E>.

    2. Disengage the clip.

    3. Disengage the clamp.

    4. Disconnect each connector and remove the No. 1 instrument panel under cover sub-assembly.

  6. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH (for LHD)


    1. A003YSW

      Disconnect the front door opening trim weatherstrip.

    2. Remove the residual weatherstrip sealant from the body of the vehicle using cleaner.

      Note

      Remove the sealant completely. Any residual sealant may transfer to other areas of the vehicle when removing/installing the interior parts.

  7. REMOVE INSTRUMENT SIDE PANEL LH (for LHD)


    1. A003Z0S

      Using a moulding remover, disengage the 3 claws, clip and 4 guides, and remove the instrument side panel LH.

  8. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (for LHD)


    1. A003W9H

      Using a moulding remover, disengage the 8 claws and clip.

    2. Disconnect each connector and remove the lower instrument panel finish panel sub-assembly.

  9. LOOSEN PARKING BRAKE CABLE (for LHD)


    1. Completely release the parking brake pedal.

    2. A003W4JE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Loosen the lock nut and adjusting nut to completely release the parking brake cable.

  10. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for RHD)


    1. A003ZMA

      Remove the screw <E>.

    2. Disengage the 2 clips.

    3. Disengage the clamp.

    4. Disconnect each connector and remove the No. 1 instrument panel under cover sub-assembly.

  11. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY (for RHD)


    1. A003WPI

      Disengage the 2 claws to remove the No. 2 air duct sub-assembly.

  12. LOOSEN PARKING BRAKE CABLE (for RHD)


    1. Completely release the parking brake pedal.

    2. A003ZCVE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Loosen the lock nut and the adjusting nut to completely release the parking brake cable.

  13. REMOVE PARKING BRAKE LEVER PROTECTOR


    1. A003VOHE01

      Remove the parking brake lever protector from the No. 3 parking brake cable assembly.

  14. DISCONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A003YBX

      Remove the bolt and separate the No. 3 parking brake cable assembly.

    2. A003VQP

      Separate the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.

    3. A003XAKE01
      Text in Illustration
      *1 No. 3 Parking Brake Cable Assembly
      *2 Clip
      *3 Offset Wrench (14 mm)

      Separate the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.

      Tech Tips

      Insert an offset wrench (14 mm) at the base of the No. 3 parking brake cable assembly as shown in the illustration to disengage the clip. Pull out the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.

  15. SEPARATE REAR FLEXIBLE HOSE


    1. A003VOW

      Remove the union bolt and gasket, and separate the rear flexible hose from the rear disc brake cylinder assembly.

  16. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A003YQPE01
      Text in Illustration
      *a Hold
      *b Turn

      Hold the rear disc brake pad guide pin, and remove the 2 bolts and rear disc brake cylinder assembly.

      Note

      Remove the rear disc brake cylinder assembly while holding both of the rear disc brake pads because the anti-squeal springs may fall off the rear disc brake pads.

  17. REMOVE REAR DISC BRAKE PAD


    1. A003YJA

      Remove the 2 anti-squeal springs from the rear disc brake pads.

    2. A003WGP

      Remove the 2 rear disc brake pads from the disc brake cylinder mounting.

  18. REMOVE REAR DISC BRAKE ANTI-SQUEAL SHIM


    1. A003Z9UE01
      Text in Illustration
      *1 Rear No. 1 Disc Brake Anti-squeal Shim
      *2 Rear No. 2 Disc Brake Anti-squeal Shim

      Remove the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim from each rear disc brake pad.

  19. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE


    1. A003YQT

      Remove the 2 rear disc brake pad support plates from the disc brake cylinder mounting.

      Note

      Each rear disc brake pad support plate has a different shape. Be sure to put an identification mark on each rear disc brake pad support plate so that it can be reinstalled to its original position.

  20. REMOVE REAR DISC BRAKE PAD GUIDE PIN


    1. A003VBT

      Remove the 2 rear disc brake pad guide pins from the disc brake cylinder mounting.

  21. REMOVE REAR DISC BRAKE BUSHING DUST BOOT


    1. A003WHK

      Remove the 2 rear disc brake bushing dust boots from the disc brake cylinder mounting.

  22. REMOVE DISC BRAKE CYLINDER MOUNTING


    1. A003YDR

      Remove the 2 bolts and disc brake cylinder mounting.

  23. REMOVE REAR DISC


    1. A003XTLE01
      Text in Illustration
      *a Matchmark

      Put matchmarks on the disc and the axle hub.

    2. Remove the rear disc.