FRONT BRAKE REMOVAL

Note


  • When the brake pedal is first depressed after replacing the brake pads or pushing back the disc brake piston, DTC C1214 may be output. As there is no malfunction, clear the DTC.

  • While the auxiliary battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or any door courtesy switch is turned on. Therefore, even if only brake pads are to be removed and installed, be sure to perform the Disable Brake Control procedure and disconnect the cable from the negative (-) terminal of the auxiliary battery before beginning work.

Tech Tips


  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work Click here.

  2. DISABLE BRAKE CONTROL


    1. Wait at least 2 minutes after the power switch off.

      Note

      When the brake pedal is depressed or the door courtesy switch is turned on even if the power switch is off, the brake control system activates. Therefore do not depress the brake pedal or open/close the doors until the reservoir level switch connector is disconnected.

    2. A003Y4O

      Disconnect the reservoir level switch connector with the parking brake applied.

    3. Disconnect the cable from the negative (-) auxiliary battery terminal.


    4. Depress the brake pedal 40 times or more to return all the fluid in the accumulator back to the reservoir.

    5. Check that the brake pedal cannot be further depressed.

    6. Release the parking brake.

  3. REMOVE FRONT WHEEL

  4. DRAIN BRAKE FLUID

    Note

    If brake fluid leaks onto any painted surface, immediately wash it off.

  5. SEPARATE FRONT FLEXIBLE HOSE


    1. A003Z24

      Remove the union bolt and gasket, and separate the front flexible hose from the disc brake cylinder assembly.

  6. REMOVE DISC BRAKE CYLINDER ASSEMBLY


    1. A003Z1YE03
      Text in Illustration
      *a Hold
      *b Turn

      Hold the front disc brake cylinder slide pin, and remove the 2 bolts and disc brake cylinder assembly.

  7. REMOVE FRONT DISC BRAKE PAD


    1. A003WTK

      Remove the 2 front disc brake pads from the front disc brake cylinder mounting.

  8. REMOVE FRONT ANTI-SQUEAL SHIM


    1. A003VQ6E01
      Text in Illustration
      *1 Front No. 1 Anti-squeal Shim
      *2 Front No. 2 Anti-squeal Shim

      Remove the front No. 1 anti-squeal shim and front No. 2 anti-squeal shim from each brake pad.

    2. Remove the pad wear indicator plate from each front disc brake pad.

  9. REMOVE FRONT DISC BRAKE PAD SUPPORT PLATE


    1. A003YPXE01
      Text in Illustration
      *1 Front No. 1 Disc Brake Pad Support Plate
      *2 Front No. 2 Disc Brake Pad Support Plate

      Remove the 2 front No. 1 disc brake pad support plates and 2 front No. 2 disc brake pad support plates from the front disc brake cylinder mounting.

      Note

      Each front disc brake pad support plate has a different shape. Be sure to put an identification mark on each front disc brake pad support plate so that it can be reinstalled to its original position.

  10. REMOVE FRONT NO. 1 DISC BRAKE CYLINDER SLIDE PIN


    1. A003WS3

      Remove the front No. 1 disc brake cylinder slide pin from the front disc brake cylinder mounting.

  11. REMOVE FRONT NO. 2 DISC BRAKE CYLINDER SLIDE PIN


    1. A003V3C

      Remove the front No. 2 disc brake cylinder slide pin from the front disc brake cylinder mounting.

    2. A003X5FE05
      Text in Illustration
      *1 Vinyl Tape

      Using a screwdriver with its tip wrapped with vinyl tape, remove the front disc brake cylinder slide bushing from the front No. 2 disc brake cylinder slide pin.

      Note

      Do not damage the front No. 2 disc brake cylinder slide pin.

  12. REMOVE FRONT DISC BRAKE BUSHING DUST BOOT


    1. A003ZS0

      Remove the 2 front disc brake bushing dust boots from the front disc brake cylinder mounting.

  13. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING


    1. A003ZG2

      Remove the 2 bolts and front disc brake cylinder mounting from the steering knuckle.

  14. REMOVE FRONT DISC


    1. A003XYBE03
      Text in Illustration
      *a Matchmark

      Put matchmarks on the disc and the axle hub.

    2. Remove the front disc.