BRAKE PEDAL (for RHD) INSTALLATION


  1. INSTALL BRAKE PEDAL PAD

  2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY


    1. Install the nut to the brake pedal support assembly.

    2. Install the brake pedal support assembly with the 4 nuts.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    3. Engage the clamp.

    4. Install the brake pedal support assembly to the instrument panel reinforcement with the bolt.

      Torque:
      24 N*m  { 241 kgf*cm, 17 ft.*lbf }

  3. INSTALL PUSH ROD PIN


    1. Apply lithium soap base glycol grease to the push rod pin and installation hole of the brake pedal support assembly.

    2. Install the push rod pin and a new clip to connect the push rod clevis to the brake pedal support assembly.

  4. INSTALL BRAKE PEDAL RETURN SPRING


    1. Install the brake pedal return spring to the brake pedal support assembly and push rod pin.

  5. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

  6. INSTALL STOP LIGHT SWITCH ASSEMBLY


    1. A003XM8

      Insert the stop light switch assembly until the rod hits the pedal.

      Note

      When inserting the stop light switch assembly, support the pedal from behind so that the pedal is not pushed in.

    2. A003W42

      Make a quarter turn clockwise to install the stop light switch assembly.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf, or less }

      Note

      When inserting the stop light switch assembly, support the pedal from behind so that the pedal is not pushed in.

    3. Connect the connector.

    4. Check the protrusion of the rod.

      Protrusion of the rod
      1.5 to 2.5 mm (0.0591 to 0.0984 in.)

      If the protrusion is not as specified, adjust it.

      Note

      Do not depress the brake pedal.

  7. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Note


    • Do not drop the brake pedal stroke sensor assembly.

    • If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor with a new one.


    1. When installing a new brake pedal stroke sensor assembly:

      Note

      Do not break the brake pedal stroke sensor assembly lever set pin before installing the brake pedal stroke sensor assembly with the nut.


      1. A003XW6E01
        Text in Illustration
        *1 Brake Pedal Stroke Sensor Assembly Lever
        *2 Brake Pedal Groove

        Install a new brake pedal stroke sensor assembly with the 2 nuts.

        Torque:
        7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

        Note


        • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

        • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

        • Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

        • Tighten the 2 nuts in the order shown in the illustration.

      2. Connect the connector.

      3. Firmly depress the brake pedal and break the brake pedal stroke sensor assembly lever set pin.

      4. Remove the broken lever set pin.

    2. When reusing the brake pedal stroke sensor assembly:


      1. A003XW6E02
        Text in Illustration
        *1 Brake Pedal Stroke Sensor Assembly Lever
        *2 Brake Pedal Groove

        Temporarily install the brake pedal stroke sensor assembly with the 2 nuts.

        Note


        • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

        • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

        • Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

      2. Connect the connector.

  8. INSTALL POWER STEERING ECU ASSEMBLY

    Click here

  9. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    Click here

  10. INSPECT AND ADJUST BRAKE PEDAL

    Click here

  11. PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE

    Click here