RADIATOR INSTALLATION


  1. INSTALL RADIATOR ASSEMBLY


    1. Install the radiator assembly with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    2. Install the 2 lower radiator supports.

    3. Install the radiator assembly with the fan shroud.

      Note

      Do not apply any excessive force to the cooler condenser assembly, radiator assembly (for inverter) or pipe when installing the radiator assembly.

    4. Connect the 2 connectors and 2 clamps.

  2. INSTALL NO. 2 FAN SHROUD


    1. Install the No. 2 fan shroud with the 2 bolts and 2 claws.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  3. CONNECT NO. 3 WATER BY-PASS HOSE


    1. Connect the No. 3 water by-pass hose and 4 clamps.

  4. CONNECT NO. 1 WATER BY-PASS HOSE


    1. Connect the No. 1 water by-pass hose.

  5. CONNECT NO. 5 INVERTER COOLING HOSE


    1. Connect the 3 clamps and No. 5 inverter cooling hose to the fan shroud.

  6. CONNECT NO. 1 RADIATOR HOSE


    1. Connect the No. 1 radiator hose.

  7. CONNECT NO. 2 RADIATOR HOSE


    1. Connect the No. 2 radiator hose.

  8. INSTALL RADIATOR SUPPORT CUSHION


    1. Install the 2 radiator support cushions.

  9. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY


    1. Install the hood lock support sub-assembly with the 4 bolts.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

    2. Install the No. 2 water by-pass hose to the hood lock support sub-assembly with the bolt.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  10. INSTALL NO. 1 INVERTER BRACKET


    1. A003YRXE01

      Temporarily install the No. 1 inverter bracket with the 3 bolts.

    2. Tighten the 3 bolts in the order shown in the illustration.

      Torque:
      14 N*m  { 138 kgf*cm, 10 ft.*lbf }

  11. INSTALL COOL AIR INTAKE DUCT RETAINER SUB-ASSEMBLY


    1. A003Z27E01

      Install the cool air intake duct retainer sub-assembly with the 3 bolts.

      Torque:
      6.2 N*m  { 63 kgf*cm, 55 in.*lbf }

      Note

      Tighten the bolts in the order shown in the illustration to install the cool air intake duct retainer sub-assembly.

  12. INSTALL HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch)


    1. A003ZO9

      Apply MP grease to the sliding areas of the lock.

    2. Connect the hood lock control cable.

    3. Install the hood lock assembly with the 2 bolts and hood lock bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    4. Install a new hood lock nut cap.

  13. INSTALL HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch)


    1. A003VB1

      Apply MP grease to the sliding areas of the lock.

    2. Connect the hood lock control cable.

    3. Install the hood lock assembly with the 2 bolts and hood lock bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    4. Install a new hood lock nut cap.

    5. Engage the clamp.

    6. Connect the connector.

  14. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)


    1. A003XDOE01

      Tighten the 3 bolts on the millimeter wave radar sensor assembly.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

      Tech Tips

      Tighten the bolts in the order indicated in the illustration.

    2. Connect the connector.

  15. INSTALL HIGH PITCHED HORN ASSEMBLY


    1. Install the high pitched horn assembly with the bolt.

      Torque:
      19 N*m  { 195 kgf*cm, 14 ft.*lbf }

    2. Connect the connector.

  16. INSTALL LOW PITCHED HORN ASSEMBLY


    1. Install the low pitched horn assembly with the bolt.

      Torque:
      19 N*m  { 195 kgf*cm, 14 ft.*lbf }

    2. Connect the connector.

  17. INSTALL FRONT BUMPER ASSEMBLY

    Click here

  18. INSTALL AIR CLEANER CASE


    1. Install the air cleaner case with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    2. Connect the water hose to the clamp.

    3. Install the air cleaner filter element sub-assembly to the air cleaner case.

  19. INSTALL INLET AIR CLEANER ASSEMBLY


    1. Install the inlet air cleaner assembly to the air cleaner case.

    2. Install the inlet air cleaner assembly with the 2 bolts and 2 clips.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    3. Connect the wire harness clamp to the inlet air cleaner assembly.

    4. Install the water hose to the hose clamp.

  20. INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    1. Install the air cleaner cap sub-assembly with the 2 clamps.

    2. Connect the water hose to the clamp.

    3. Connect the air cleaner hose assembly and tighten the hose clamp.

    4. Connect the connector and wire harness clamp.

  21. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  22. ADD COOLANT (for Engine)


    1. Tighten the radiator drain cock plug.

    2. A003ZK5E01
      Text in Illustration
      *1 B Line

      Add coolant to B line of the reserve tank.

      Standard Capacity
      6.5 liters (6.9 US qts, 5.7 lmp. qts)

      Tech Tips

      TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids).

      Note

      Never use water as a substitute for engine coolant.

    3. Squeeze the radiator hoses several times by hand, and then check the level of the coolant.

      If the coolant level is low, add coolant.

    4. Put the engine in inspection mode Click here.

    5. Install the reserve tank cap.

    6. Bleed air from the cooling system.

      Note


      • Before starting the engine, turn the A/C switch off.

      • Adjust the heater control to the maximum hot setting.

      • Adjust the blower speed to the low setting.


      1. Warm up the engine until the thermostat opens. While the thermostat is open, allow the coolant to circulate for several minutes. (●1)

        Tech Tips

        The thermostat opening timing can be confirmed by squeezing the inlet radiator hose by hand, and sensing vibrations when the engine coolant starts to flow inside the hose.

        CAUTION:

        When squeezing the radiator hose:

        • Wear protective gloves.

        • Be careful as the radiator hoses are hot.

        • Keep your hands away from the radiator fans.

      2. Stop the engine and wait until the coolant cools down. Then if the coolant level is below the low line, add coolant so that the level will be between the full and low lines. (●2)

      3. Repeat the steps from (●1) to (●2) until the coolant level of the reserve tank remains above the low line.

    7. A003ZK5E02
      Text in Illustration
      *1 Full Line
      *2 Low Line

      After the engine has cooled down, check that the coolant level is between the full and low lines.

      If the coolant level is low, add coolant to the full line on the reserve tank.

  23. INSPECT FOR COOLANT LEAK (for Engine)

    CAUTION:

    Do not remove the reserve tank cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

    Note

    Before performing each inspection, turn the A/C switch off.


    1. Remove the reserve tank cap.

    2. A003VSX

      Fill the reserve tank with coolant, and then attach a radiator cap tester.

    3. Put the engine in inspection mode Click here.

    4. Warm up the engine.

    5. Using a radiator cap tester, increase the pressure inside the radiator to 108 kPa (1.1 kgf/cm2, 16 psi), and check that the pressure does not drop. If the pressure drops, check the hoses, radiator, front exhaust pipe assembly, the heater hose around the engine coolant temperature sensor and engine water pump assembly for leaks. If no external leaks are found, check the heater core, cylinder block and cylinder head.

    6. Remove the radiator cap tester.

    7. Install the reserve tank cap.

  24. INSTALL NO. 1 ENGINE UNDER COVER

  25. INSTALL RADIATOR SUPPORT OPENING COVER


    1. Install the radiator support opening cover with the 9 clips (for 9 Clip Type).

    2. Install the radiator support opening cover with the 7 clips (for 7 Clip Type).

  26. INSTALL INVERTER COVER ASSEMBLY LH (w/ Cover)


    1. Engage the claw and install the inverter cover assembly LH.

    2. Install the 2 clips.

  27. INSTALL NO. 2 CYLINDER HEAD COVER


    1. A003WMM

      Engage the 3 clips to install the cover.

      Note


      • Be sure to engage the clips securely.

      • Do not apply excessive force or hit the cover to engage the clips. This may cause the cover to break.

  28. INSTALL REAR FLOOR BOARD UPPER NO. 3 PLATE


    1. Engage the 4 claws and 2 guides to install the rear floor board upper No. 3 plate.

  29. INSTALL DECK FLOOR BOX RH


    1. Engage the 6 guides.

    2. Install the deck floor box RH with the clip.

  30. INSTALL REAR NO. 3 FLOOR BOARD


    1. Install the rear No. 3 floor board.

  31. INSTALL REAR DECK FLOOR BOX


    1. Install the rear deck floor box.

  32. INSTALL REAR NO. 2 FLOOR BOARD


    1. Install the rear No. 2 floor board.

  33. ADJUST MILLIMETER WAVE RADAR SENSOR (w/ Dynamic Radar Cruise Control System)

    Click here