REAR DOOR WINDOW FRAME MOULDING INSTALLATION


  1. INSTALL REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY


    1. A003YVT

      Engage the guide and 2 claws, and install the rear door window frame moulding sub-assembly to the door frame.

    2. Using an air riveter or hand riveter with a nose piece, install the rear door upper window frame moulding with 7 new rivets.

      Tech Tips

      If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.

      Note


      • A003YE3E09

        Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

        Text in Illustration
        *1 Riveter
        *2 Mandrel
        *a Incorrect
      • A003ZTQE10

        Confirm that the rivets are seated properly against the moulding. Do not tilt the riveter when installing the rivet to the moulding. Do not leave any space between the rivet head and moulding.

        Text in Illustration
        *1 Riveter
        *a Incorrect
      • A003XD6E12

        Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

        Text in Illustration
        *1 Riveter
        *a Incorrect

  2. INSTALL REAR DOOR FRONT WINDOW FRAME MOULDING

    Tech Tips

    When installing a new rear door front window frame moulding, heat the vehicle body and rear door front window frame moulding using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or rear door front window frame moulding excessively.


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove the double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. A003XBPE01
      Text in Illustration
      *1 Double-sided Tape
      *2 Caulking Sponge

      Install a new rear door front window frame moulding.


      1. Using a heat light, heat the vehicle body and rear door front window frame moulding.

      2. Remove the release paper from the rear door front window frame moulding.

        Tech Tips

        After removing the release paper, keep the exposed adhesive free from foreign matter.

      3. Install the rear door front window frame moulding with the clip.

  3. INSTALL REAR DOOR BELT MOULDING ASSEMBLY


    1. A003W25

      Engage the 5 claws and guide to install the rear door belt moulding assembly as shown in the illustration.

  4. INSTALL REAR DOOR GLASS SUB-ASSEMBLY


    1. A003V47

      Slide the rear door glass sub-assembly to install it as shown in the illustration.

  5. INSTALL REAR DOOR QUARTER WINDOW GLASS


    1. Install the rear door quarter window glass to the rear door quarter window weatherstrip.

    2. A003ZNX

      Install the rear door quarter window glass together with the rear door quarter window weatherstrip in the direction indicated by the arrow in the illustration.

  6. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY


    1. Install the temporary bolt to the rear door window division bar sub-assembly.

    2. A003ZUUE01
      Text in Illustration
      *1 Temporary Bolt

      Temporarily install the rear door window division bar sub-assembly.

    3. Install the bolt and screw.

      Torque:
      Bolt
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

    4. Tighten the temporary bolt to install the rear door window division bar sub-assembly.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  7. INSTALL NO. 1 REAR DOOR VENT SEAL


    1. A003ZME

      Install the No. 1 rear door vent seal.

  8. INSTALL REAR DOOR GLASS RUN


    1. A003VUE

      Install the rear door glass run.

  9. INSTALL REAR DOOR WEATHERSTRIP


    1. A003YQNE01
      Text in Illustration
      *1 Double-sided Tape

      Engage the 23 clips to install a new rear door weatherstrip.

  10. INSTALL REAR DOOR CHECK ASSEMBLY


    1. Apply MP grease to the sliding parts of the rear door check assembly.

    2. Apply adhesive to the threads of the bolt (A).

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    3. A003WBDE01

      Install the rear door check assembly with the 3 bolts.

      Torque:
      (A)
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }
      (B)
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  11. INSTALL REAR DOOR SERVICE HOLE COVER


    1. Apply butyl tape to the rear door panel.

    2. A003W4EE01
      Text in Illustration
      *1 Reference Point

      Pass the rear door lock remote control cable assembly, rear door inside locking cable assembly and each connector through a new rear door service hole cover.

    3. Attach the rear door service hole cover according to the reference points on the rear door panel.

      Note

      Securely install the rear door service hole cover preventing wrinkles and air bubbles.

    4. Connect the connector.

    5. Engage the clamp.

  12. INSTALL REAR DOOR TRIM BRACKET


    1. A003VYL

      Install the rear door trim bracket with the 2 screws.

  13. INSTALL REAR DOOR SPEAKER COVER (w/o Rear Speaker)


    1. A003W84E01

      Install the rear door speaker cover with the 3 bolts.

      Tech Tips

      Install the bolts in the order shown in the illustration.

    2. Connect the connector.

  14. INSTALL REAR SPEAKER ASSEMBLY (w/ Rear Speaker)


    1. A003V5UE01

      Install the rear speaker assembly with the 3 bolts.

      Note

      Do not touch the speaker cone.

      Tech Tips

      Install the bolts in the order shown in the illustration.

    2. Connect the connector.

  15. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP


    1. A003WKG

      Engage the 3 claws and install the rear door inner glass weatherstrip as shown in the illustration.

  16. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. Install a new rear door trim board clip (blue) to the rear door trim board.

    2. A003ZMDE01
      Text in Illustration
      *1 Rear Door Inside Locking Cable Assembly
      *2 Rear Door Lock Remote Control Cable Assembly

      Connect the rear door lock remote control cable assembly and rear door inside locking cable assembly.

    3. Connect the connector.

    4. A003V4Z

      Engage the rear door trim board sub-assembly with the 3 claws to the rear door inner glass weatherstrip as shown in the illustration.

    5. A003VT0E01

      Engage the 8 clips and temporarily install the rear door trim board sub-assembly.

    6. Engage the clip <A> and install the rear door trim board sub-assembly.

    7. Install the 2 screws.

    8. Remove the protective tape.

  17. INSTALL REAR DOOR ARMREST COVER


    1. A003WKN

      Install the rear door armrest cover.

  18. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. Connect the connector.

    2. A003V84

      Engage the 2 guides, 3 clips and 4 claws, and install the rear power window regulator switch assembly with rear door armrest base panel.

  19. INSTALL REAR DOOR REAR FRAME BRACKET


    1. A003WT2

      Engage the 3 guides, clip and 3 claws, and install the rear door rear frame bracket.

  20. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. A003XES

      Engage the 3 claws and install the rear door inside handle bezel plug.

  21. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  22. INSTALL REAR FLOOR BOARD UPPER NO. 3 PLATE


    1. Engage the 4 claws and 2 guides to install the rear floor board upper No. 3 plate.

  23. INSTALL DECK FLOOR BOX RH


    1. Engage the 6 guides.

    2. Install the deck floor box RH with the clip.

  24. INSTALL REAR NO. 3 FLOOR BOARD


    1. Install the rear No. 3 floor board.

  25. INSTALL REAR DECK FLOOR BOX


    1. Install the rear deck floor box.

  26. INSTALL REAR NO. 2 FLOOR BOARD


    1. Install the rear No. 2 floor board.

  27. INITIALIZE POWER WINDOW CONTROL SYSTEM

    Click here