FRONT DOOR WINDOW FRAME MOULDING INSTALLATION


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work Click here.

  2. INSTALL FRONT DOOR UPPER WINDOW FRAME MOULDING


    1. A003WKU

      Engage the front door upper window frame moulding to the door frame.

    2. Using an air riveter or hand riveter with a nose piece, install the front door upper window frame moulding with 8 new rivets.

      Tech Tips

      If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.

      Note


      • A003YE3E09

        Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

        Text in Illustration
        *1 Riveter
        *2 Mandrel
        *a Incorrect
      • A003ZTQE10

        Confirm that the rivets are seated properly against the moulding. Do not tilt the riveter when installing the rivet to the moulding. Do not leave any space between the rivet head and moulding.

        Text in Illustration
        *1 Riveter
        *a Incorrect
      • A003XD6E12

        Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

        Text in Illustration
        *1 Riveter
        *a Incorrect

  3. INSTALL FRONT DOOR REAR WINDOW FRAME MOULDING

    Tech Tips

    When installing a new front door rear window frame moulding, heat the vehicle body and front door rear window frame moulding using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or front door rear window frame moulding excessively.


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove the double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. A003YIKE01
      Text in Illustration
      *1 Double-sided Tape
      *2 Caulking Sponge

      Install a new front door rear window frame moulding.


      1. Using a heat light, heat the vehicle body and front door rear window frame moulding.

      2. Remove the release paper from the face of the front door rear window frame moulding.

        Tech Tips

        After removing the release paper, keep the exposed adhesive free from foreign matter.

      3. Install the front door rear window frame moulding with the clip.

  4. INSTALL FRONT DOOR WEATHERSTRIP


    1. A003WW1E01
      Text in Illustration
      *1 Double-sided Tape

      Engage the 20 clips and install a new front door weatherstrip.

  5. INSTALL FRONT DOOR CHECK ASSEMBLY


    1. Apply MP grease to the sliding areas of the front door check assembly.

    2. Apply adhesive to the threads of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    3. A003WJO

      Install the front door check assembly with the bolt and 2 nuts.

      Torque:
      Bolt
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }
      Nut
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  6. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY


    1. A003YRP

      Engage the 7 claws to install the front door belt moulding assembly.

  7. INSTALL FRONT DOOR FRONT LOWER FRAME UPPER COVER

    Tech Tips

    When installing a new front door front lower frame upper cover, heat the vehicle body using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)

    Note

    Do not heat the vehicle body or moulding excessively.


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove the double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Install a new front door front lower frame upper cover.


      1. Using a heat light, heat the vehicle body and a new front door front lower frame upper cover.

      2. Remove the release paper from the front door front lower frame upper cover.

        Tech Tips

        After removing the release paper, keep the exposed adhesive free from foreign matter.

      3. Engage the 2 clips and install the new front door front lower frame upper cover.

  8. INSTALL FRONT DOOR GLASS RUN


    1. A003WDM

      Install the front door glass run.

  9. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY


    1. Connect the cable to the negative (-) battery terminal.

    2. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    3. Disconnect the cable from the negative (-) battery terminal.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    4. Disconnect the power window regulator master switch assembly.

    5. A003WTFE01

      Insert the front door glass sub-assembly into the front door panel along the front door glass run as indicated by the arrows in the order shown in the illustration.

    6. A003ZONE01

      Install the front door glass sub-assembly with the 2 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

      Tech Tips

      Tighten the bolts in the order shown in the illustration.

    7. A003W2Q

      Install the grommet.

  10. INSTALL FRONT DOOR SERVICE HOLE COVER


    1. Apply butyl tape to the front door panel.

    2. A003VIHE01
      Text in Illustration
      *1 Reference Point

      Pass the front door lock remote control cable assembly and front door inside locking cable assembly through a new front door service hole cover.

    3. Attach the front door service hole cover according to the reference points on the front door panel.

      Note

      Securely install the front door service hole cover preventing wrinkles and air bubbles.

  11. INSTALL FRONT DOOR TRIM BRACKET (for Driver Side)


    1. A003XFU

      Install the front door trim bracket with the 2 screws.

  12. INSTALL FRONT DOOR TRIM BRACKET (for Front Passenger Side)


    1. A003XK4

      Install the front door trim bracket with the 2 screws.

  13. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY (for Driver Side)


    1. A003VEHE01
      Text in Illustration
      *1 Front Door Inside Locking Cable Assembly
      *2 Front Door Lock Remote Control Cable Assembly

      Connect the front door lock remote control cable assembly and front door inside locking cable assembly.

    2. w/ Seat Position Memory System:


      1. Connect the connector.

    3. A003Z92

      Engage the 11 clips and install the front door trim board sub-assembly.

    4. Install the 2 screws.

    5. Remove the protective tape.

  14. INSTALL DOOR ARMREST COVER (for Driver Side)


    1. A003W2R

      Install the door armrest cover.

  15. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. Connect the connector.

    2. A003VBU

      Engage the 2 guides, 3 clips and 7 claws, and install the power window regulator master switch assembly with front door armrest base panel.

  16. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY (for Front Passenger Side)


    1. A003VRFE01
      Text in Illustration
      *1 Front Door Inside Locking Cable Assembly
      *2 Front Door Lock Remote Control Cable Assembly

      Connect the front door lock remote control cable assembly and front door inside locking cable assembly.

    2. A003WPQ

      Engage the 11 clips and install the front door trim board sub-assembly.

    3. Install the 3 screws.

    4. Remove the protective tape.

  17. INSTALL DOOR ASSIST GRIP ASSEMBLY (for Front Passenger Side)


    1. A003VKE

      Engage the 3 guides and install the door assist grip assembly.

    2. Install the 2 screws.

  18. INSTALL DOOR ASSIST GRIP COVER (for Front Passenger Side)


    1. for Type A:


      1. A003WHG

        Engage the guide and 4 claws to install a new door assist grip cover.

    2. for Type B:


      1. A003YAK

        Engage the guide and 2 claws.

      2. A003Y1Z

        Push the areas shown in the illustration to engage the 2 clips and install a new door assist grip cover.

        Note

        Push the door assist grip cover until a click sound is heard to engage the clips securely.

  19. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. Connect the connector.

    2. A003ZG0

      Engage the 4 guides, 3 clips and 8 claws, and install the power window regulator switch assembly with front door armrest base panel.

  20. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH


    1. A003XX5

      Engage the clip and claws, and install the front door lower frame bracket garnish.

  21. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. A003Y8Q

      Engage the 3 claws and install the front door inside handle bezel plug.

  22. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  23. INSTALL REAR FLOOR BOARD UPPER NO. 3 PLATE


    1. Engage the 4 claws and 2 guides to install the rear floor board upper No. 3 plate.

  24. INSTALL DECK FLOOR BOX RH


    1. Engage the 6 guides.

    2. Install the deck floor box RH with the clip.

  25. INSTALL REAR NO. 3 FLOOR BOARD


    1. Install the rear No. 3 floor board.

  26. INSTALL REAR DECK FLOOR BOX


    1. Install the rear deck floor box.

  27. INSTALL REAR NO. 2 FLOOR BOARD


    1. Install the rear No. 2 floor board.

  28. INITIALIZE POWER WINDOW CONTROL SYSTEM

    Click here