THROTTLE BODY REMOVAL


  1. DRAIN COOLANT (for Engine)

    Note

    Do not remove the reserve tank cap and radiator drain cock plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. A003Z8O

      Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the local regulations.

    2. Remove the reserve tank cap and drain the coolant.

      A003ZHYE01
      Text in Illustration
      *1 Reserve Tank Cap *2 Radiator Drain Cock Plug

  2. REMOVE RADIATOR SUPPORT OPENING COVER


    1. A003ZJQ

      Remove the 9 clips and radiator support opening cover (for 9 Clip Type).

    2. A003XV0

      Remove the 7 clips and radiator support opening cover (for 7 Clip Type).

  3. REMOVE NO. 2 CYLINDER HEAD COVER


    1. A003WMME01

      Remove the 3 clips and No. 2 cylinder head cover.

      Note


      • Disengage the clips in the order shown in the illustration.

      • When disengaging clip 3, hold the end of the cover behind clip 3 and lift the cover straight up.

      • Attempting to disengage both front and rear clips at the same time may cause the cover to break.

      • Pull the cover straight up to remove. Attempting to pull the cover forward or pull it up by holding the left and right ends may cause the cover to break.

  4. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A003ZFN

      Disconnect the connector and wire harness clamp.

    2. A003XA5

      Disconnect the water hose from the clamp.

    3. Disengage the 2 clamps and remove the air cleaner cap sub-assembly.

    4. Loosen the hose clamp and disconnect the air cleaner hose assembly.

  5. REMOVE INLET AIR CLEANER ASSEMBLY


    1. A003VRO

      Separate the water hose from the hose clamp.

    2. A003VGC

      Separate the wire harness clamp from the inlet air cleaner assembly.

    3. Remove the 2 bolts, 2 clips and inlet air cleaner assembly.

  6. REMOVE AIR CLEANER CASE


    1. Remove the air cleaner filter element sub-assembly from the air cleaner case.

    2. A003VMR

      Disconnect the water hose from the clamp.

    3. Remove the 2 bolts and air cleaner case.

  7. REMOVE AIR CLEANER HOSE ASSEMBLY


    1. A003WXN

      Disconnect the ventilation hose from the cylinder head cover sub-assembly.

    2. Loosen the hose clamp and remove the air cleaner hose assembly from the throttle body assembly.

  8. REMOVE THROTTLE BODY ASSEMBLY


    1. Type A:


      1. A003WJA

        Disconnect the connector.

      2. Disconnect the No. 1 water by-pass hose and No. 2 water by-pass hose.

      3. Remove the 2 bolts, 2 nuts and throttle body assembly.

      4. A003WFN

        Remove the gasket from the intake manifold.

    2. Type B:


      1. A003VWS

        Disconnect the connector.

      2. Disconnect the No. 1 water by-pass hose and No. 2 water by-pass hose.

      3. Remove the 4 bolts and throttle body assembly.

      4. A003WGA

        Remove the gasket from the intake manifold.