RADIATOR REMOVAL


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work Click here.

  2. REMOVE REAR NO. 2 FLOOR BOARD


    1. Remove the rear No. 2 floor board.

  3. REMOVE REAR DECK FLOOR BOX


    1. Remove the rear deck floor box.

  4. REMOVE REAR NO. 3 FLOOR BOARD


    1. Remove the rear No. 3 floor board.

  5. REMOVE DECK FLOOR BOX RH


    1. A003Z5J

      Remove the clip.

    2. Disengage the 6 guides and remove the deck floor box RH.

  6. REMOVE REAR FLOOR BOARD UPPER NO. 3 PLATE


    1. A003VKN

      Disengage the 4 claws and 2 guides, and remove the rear floor board upper No. 3 plate.

  7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  8. REMOVE NO. 2 CYLINDER HEAD COVER


    1. A003WMME01

      Remove the 3 clips and No. 2 cylinder head cover.

      Note


      • Disengage the clips in the order shown in the illustration.

      • When disengaging clip 3, hold the end of the cover behind clip 3 and lift the cover straight up.

      • Attempting to disengage both front and rear clips at the same time may cause the cover to break.

      • Pull the cover straight up to remove. Attempting to pull the cover forward or pull it up by holding the left and right ends may cause the cover to break.

  9. REMOVE INVERTER COVER ASSEMBLY LH (w/ Cover)


    1. A003WP0

      Remove the 2 clips

    2. Disengage the claw and remove the inverter cover assembly LH.

  10. REMOVE RADIATOR SUPPORT OPENING COVER


    1. A003ZJQ

      Remove the 9 clips and radiator support opening cover (for 9 Clip Type).

    2. A003XV0

      Remove the 7 clips and radiator support opening cover (for 7 Clip Type).

  11. REMOVE NO. 1 ENGINE UNDER COVER

  12. DRAIN COOLANT (for Engine)

    Note

    Do not remove the reserve tank cap and radiator drain cock plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. A003Z8O

      Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the local regulations.

    2. Remove the reserve tank cap and drain the coolant.

      A003ZHYE01
      Text in Illustration
      *1 Reserve Tank Cap *2 Radiator Drain Cock Plug

  13. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A003ZFN

      Disconnect the mass air flow meter connector.

    2. A003ZJP

      Separate the water hose from the hose clamp.

    3. Release the 2 clamps.

    4. Loosen the hose clamp and remove the air cleaner cap.

  14. REMOVE INLET AIR CLEANER ASSEMBLY


    1. A003VRO

      Separate the water hose from the hose clamp.

    2. A003VGC

      Separate the wire harness clamp from the inlet air cleaner assembly.

    3. Remove the 2 bolts, 2 clips and inlet air cleaner assembly.

  15. REMOVE AIR CLEANER CASE


    1. Remove the air cleaner filter element sub-assembly.

    2. A003VMR

      Separate the hose from the hose clamp.

    3. Remove the 2 bolts and air cleaner case.

  16. REMOVE FRONT BUMPER ASSEMBLY

    Click here

  17. REMOVE HIGH PITCHED HORN ASSEMBLY


    1. Disconnect the connector.

    2. A003ZS5E01
      Text in Illustration
      *A for Outer Mounted Type
      *B for Inner Mounted Type

      Remove the bolt and high pitched horn assembly.

  18. REMOVE LOW PITCHED HORN ASSEMBLY


    1. Disconnect the connector.

    2. A003VGYE01
      Text in Illustration
      *A for Outer Mounted Type
      *B for Inner Mounted Type

      Remove the bolt and low pitched horn assembly.

  19. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)


    1. A003YXS

      Disconnect the connector.

    2. A003XDO

      Remove the 3 bolts and the millimeter wave radar sensor assembly.

  20. REMOVE HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch)


    1. A003W68E01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, remove the hood lock nut cap.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A003VTAE01
      Text in Illustration
      *1 Hood Lock Bolt

      Remove the 2 bolts and hood lock bolt.

    3. for LHD:


      1. A003X78

        Disconnect the hood lock control cable and remove the hood lock assembly.

    4. For RHD:


      1. A003W92

        Disconnect the hood lock control cable and remove the hood lock assembly.

  21. REMOVE HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch)


    1. A003VZDE01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, remove the hood lock nut cap.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A003V1OE01
      Text in Illustration
      *1 Hood Lock Bolt

      Disconnect the connector.

    3. Disengage the clamp.

    4. Remove the 2 bolts and hood lock bolt.

    5. for LHD:


      1. A003X4C

        Disconnect the hood lock control cable and remove the hood lock assembly.

    6. For RHD:


      1. A003X9K

        Disconnect the hood lock control cable and remove the hood lock assembly.

  22. REMOVE COOL AIR INTAKE DUCT RETAINER SUB-ASSEMBLY


    1. A003Z27

      Remove the 3 bolts and cool air intake duct retainer sub-assembly.

  23. REMOVE NO. 1 INVERTER BRACKET


    1. A003YRX

      Remove the 3 bolts and No. 1 inverter bracket.

  24. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY


    1. A003WEF

      Remove the bolt and No. 2 water by-pass hose from the hood lock support sub-assembly.

    2. A003YH0

      Remove the 4 bolts and hood lock support sub-assembly.

  25. REMOVE RADIATOR SUPPORT CUSHION


    1. A003XTV

      Remove the 2 radiator support cushions.

  26. DISCONNECT NO. 1 RADIATOR HOSE


    1. A003Y0P

      Disconnect the No. 1 radiator hose.

  27. DISCONNECT NO. 2 RADIATOR HOSE


    1. A003WNA

      Disconnect the No. 2 radiator hose.

  28. DISCONNECT NO. 5 INVERTER COOLING HOSE


    1. A003VTZ

      Disconnect the 3 clamps and No. 5 inverter cooling hose from the fan shroud.

  29. DISCONNECT NO. 1 WATER BY-PASS HOSE


    1. A003XE4

      Disconnect the No. 1 water by-pass hose.

  30. DISCONNECT NO. 3 WATER BY-PASS HOSE


    1. A003Z4E

      Disconnect the 4 clamps and No. 3 water by-pass hose.

  31. REMOVE NO. 2 FAN SHROUD


    1. A003WDC

      Remove the 2 bolts, 2 claws and No. 2 fan shroud.

  32. REMOVE RADIATOR ASSEMBLY


    1. A003VN1

      Disconnect the 2 clamps and 2 connectors.

    2. A003WD5

      Remove the radiator assembly with the fan shroud.

      Note

      Do not apply any excessive force to the cooler condenser assembly, radiator assembly (for inverter) or pipe when removing the radiator assembly.

    3. Remove the 2 lower radiator supports.

    4. A003ZH0

      Remove the 2 bolts and radiator assembly.