EXHAUST PIPE GAS CONTROL ACTUATOR REMOVAL


  1. REMOVE FRONT EXHAUST PIPE ASSEMBLY

    Click here

  2. DRAIN COOLANT (for Engine)

    Note

    Do not remove the reserve tank cap and radiator drain cock plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. A003Z8O

      Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the local regulations.

    2. Remove the reserve tank cap and drain the coolant.

      A003ZHYE01
      Text in Illustration
      *1 Reserve Tank Cap *2 Radiator Drain Cock Plug

  3. REMOVE EXHAUST PIPE GAS CONTROL ACTUATOR SUB-ASSEMBLY


    1. w/ Pin Top Plate:


      1. A003VMNE01
        Text in Illustration
        *1 Flange of Exhaust Pipe Gas Control Actuator Sub-assembly
        A003YDU Area to be Cleaned

        Clean the area shaded in the illustration to prevent foreign matter from entering the cooling system.

      2. A003YML

        Remove the 5 bolts, exhaust pipe gas control actuator sub-assembly, exhaust by-pass pipe and No. 2 exhaust pipe heat insulator.

        Note


        • When removing the exhaust pipe gas control actuator sub-assembly, use caution because coolant may spill out from the exhaust heat recirculation system.

        • Do not apply any excessive force to the exhaust by-pass pipe when removing the exhaust pipe gas control actuator sub-assembly.

    2. w/o Pin Top Plate:


      1. A003VMNE01
        Text in Illustration
        *1 Flange of Exhaust Pipe Gas Control Actuator Sub-assembly
        A003YDU Area to be Cleaned

        Clean the area shaded in the illustration to prevent foreign matter from entering the cooling system.

      2. A003ZFU

        Remove the 5 bolts, exhaust pipe gas control actuator sub-assembly, exhaust pipe plate, exhaust by-pass pipe and No. 2 exhaust pipe heat insulator.

        Note


        • When removing the exhaust pipe gas control actuator sub-assembly, use caution because coolant may spill out from the exhaust heat recirculation system.

        • Do not apply any excessive force to the exhaust by-pass pipe when removing the exhaust pipe gas control actuator sub-assembly.

    3. Remove the exhaust by-pass pipe from the exhaust pipe gas control actuator sub-assembly.