EXHAUST PIPE INSTALLATION


  1. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. A003Z73

      Using a vernier caliper, measure the free length of the compression springs.

      Minimum 41.5 mm (1.64 in.)

      Tech Tips

      If the free length is less than minimum, replace the compression spring.

    2. Fully insert a new gasket to the exhaust manifold.

    3. A003WOME17
      Text in Illustration
      *1 Exhaust Manifold
      *2 Gasket
      *3 Wooden Block

      Using a plastic hammer and wooden block, tap in the new gasket until its surface is flush with the exhaust manifold.

      Note


      • Be careful with the installation direction of the gasket.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • Do not push in the gasket by using the exhaust pipe when connecting it.

    4. Connect the front exhaust pipe assembly to the 2exhaust pipe supports.

    5. A003X4N

      Install the front exhaust pipe assembly with the 2 bolts and 2 compression springs.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  2. INSTALL HEATED OXYGEN SENSOR


    1. A003XO0E07
      Text in Illustration
      *a

      Fulcrum Length

      30 mm
      *b

      Fulcrum Length

      300 mm

      Using SST, install the heated oxygen sensor onto the front exhaust pipe.

      SST
      09224-00010
      Torque:
      without SST
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }
      with SST
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Note


      • The "with SST" torque value is effective when using SST with a fulcrum length of 30 mm (1.18 in.) and a torque wrench with a fulcrum length of 300 mm (11.8 in.) Click here.

      • The "with SST" torque value is effective when SST is parallel to the torque wrench.

    2. Connect the wire harness to install the wire harness clamp bracket.

    3. Install the wire harness clamp bracket with the bolt.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

    4. Install the wire harness bracket.

    5. Connect the heated oxygen sensor connector.

  3. INSTALL FRONT CENTER FLOOR BRACE


    1. A003XBU

      Install the front center floor brace with the 4 bolts.

      Torque:
      51 N*m  { 520 kgf*cm, 38 ft.*lbf }

  4. INSTALL FRONT NO. 3 ENGINE UNDER COVER


    1. A003X24

      Install the front No. 3 engine under cover with the 4 clips.

  5. INSTALL TAIL EXHAUST PIPE ASSEMBLY


    1. A003Z73

      Using a vernier caliper, measure the free length of the compression springs.

      Minimum 38.5 mm (1.52 in.)

      Tech Tips

      If the free length is less than minimum, replace the compression spring.

    2. Fully insert a new gasket to the front exhaust pipe assembly.

    3. A003WOME17
      Text in Illustration
      *1 Front Exhaust Pipe Assembly
      *2 Gasket
      *3 Wooden Block

      Using a plastic hammer and wooden block, tap in the new gasket until its surface is flush with the front exhaust pipe assembly.

      Note


      • Be careful with the installation direction of the gasket.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • Do not push in the gasket by using the exhaust pipe when connecting it.

    4. Connect the tail exhaust pipe assembly to the 3 exhaust pipe supports.

    5. A003ZCM

      Install the tail exhaust pipe assembly with the 2 bolts and 2 compression springs.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  6. INSPECT FOR EXHAUST GAS LEAK