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FUEL INJECTOR INSTALLATION

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  1. Click here

    INSTALL FUEL INJECTOR ASSEMBLY


    1. A003ZRFE06

      Install a new insulator and O-ring to each fuel injector assembly.

      Table 1. Text in Illustration
      *1 O-ring
      *2 Insulator

    2. Apply a light coat of gasoline or spindle oil to the contact surfaces of the new O-ring on each fuel injector assembly.

    3. A003XO4

      While turning the fuel injector assembly left and right, install it onto the fuel delivery pipe sub-assembly.

      Note:

      • Do not damage the fuel injector assembly or O-ring.

      • Do not twist the O-ring.

      • After installing each fuel injector, check that it turns smoothly. If not, replace the O-ring with a new one.

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    INSTALL NO. 1 DELIVERY PIPE SPACER


    1. A003ZQPE01

      Install the 2 No. 1 delivery pipe spacers onto the cylinder head.

      Table 2. Text in Illustration
      *a Delivery Pipe Side
      *b Cylinder Head Side
      Note:

      Install the No. 1 delivery pipe spacers in the correct direction.

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    INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. Install the fuel delivery pipe sub-assembly with the 4 fuel injector assemblies and install the 2 bolts.

      21 N*m 214 kgf*cm 15 ft.*lbf
      Note:

      • Do not drop the fuel injectors when installing the fuel delivery pipe sub-assembly.

      • Check that the fuel injector assemblies rotate smoothly after installing the fuel delivery pipe sub-assembly.

    2. Install the bolt to secure the fuel delivery pipe sub-assembly.

      21 N*m 214 kgf*cm 15 ft.*lbf
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    CONNECT FUEL TUBE SUB-ASSEMBLY


    1. A003X57E02

      Push the tube connector into the pipe until the tube connector makes a "click" sound.

      Note:

      • Before connecting the connector and fuel pipe, check that there is no damage or foreign matter on the connecting part of the fuel pipe.

      • After connecting the fuel tube connector and pipe, check that they are securely connected by pulling on them.

    2. Engage the lock claw to install the No. 1 fuel pipe clamp.

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    CONNECT ENGINE WIRE


    1. Install the bolt.

      8.4 N*m 86 kgf*cm 74 in.*lbf

    2. Connect the 4 fuel injector connectors.

    3. Connect the 4 connectors.

    4. Attach the 2 clamps to connect the wire harness.

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    INSTALL EGR WITH COOLER PIPE SUB-ASSEMBLY

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    CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

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    INSPECT FOR FUEL LEAK


    1. Check fuel pump operation.


      1. Connect the intelligent tester to the DLC3.

      2. Turn the power switch on (IG).

        Note:

        Do not start the engine.

      3. Turn the intelligent tester on.

      4. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.

      5. Check for pressure in the fuel inlet tube from the fuel line. Check that sounds of fuel flowing from the fuel tank can be heard. If no sounds can be heard, check the integration relay, fuel pump, ECM and wiring connectors.

    2. Inspect for fuel leaks.


      1. Check that there are no fuel leaks after performing maintenance anywhere on the fuel system. If there are fuel leaks, repair or replace parts as necessary.

    3. Turn the power switch off.

    4. Disconnect the intelligent tester from the DLC3.

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    INSTALL REAR FLOOR BOARD UPPER NO. 3 PLATE


    1. Engage the 4 claws and 2 guides to install the rear floor board upper No. 3 plate.

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    INSTALL DECK FLOOR BOX RH


    1. Engage the 6 guides.

    2. Install the deck floor box RH with the clip.

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    INSTALL REAR NO. 3 FLOOR BOARD


    1. Install the rear No. 3 floor board.

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    INSTALL REAR DECK FLOOR BOX


    1. Install the rear deck floor box.

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    INSTALL REAR NO. 2 FLOOR BOARD


    1. Install the rear No. 2 floor board.