FUEL PUMP DISASSEMBLY


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. A003V5R

      Disconnect the 3 harness clamps.

      Note

      Do not damage the wire harness.

    2. A003YAT

      Remove the 2 harness protectors from the wire harness.

      Note

      Do not damage the wire harness.

    3. A003XQT

      Disconnect the connector of the fuel sender gauge assembly.

    4. A003W7C

      Release the lock as shown in the illustration and slide the fuel sender gauge assembly to remove it.

  2. REMOVE FUEL PUMP


    1. A003ZFZ

      Disconnect the connector of the fuel pump harness.

    2. A003VWY

      Disconnect the fuel pump filter hose.

    3. A003WDAE02
      Text in Illustration
      *1 Fuel Tube
      *2 Fuel Sub-tank

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws, and remove the fuel filter and fuel pump from the fuel sub-tank.

      Note

      Do not do anything which may separate the fuel tube from either the fuel suction plate or fuel filter assembly, such as applying excessive force to the tube Click here.

    4. A003W1K

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.

    5. A003X75E01
      Text in Illustration
      *1 Fuel Filter
      *2 Suction Filter

      Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump from the fuel filter.

      Note


      • Do not damage the fuel filter.

      • Do not remove the suction filter.

      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.

    6. A003V8L

      Disconnect the fuel pump harness connector.

    7. A003W9FE06
      Text in Illustration
      *1 O-ring
      *2 Spacer
      *a 5.0 mm (0.197 in.)

      Remove the O-ring and spacer from the fuel pump.

      Note

      Be careful not to damage the sealing surface.

      Tech Tips

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.