HV RELAY ASSEMBLY INSTALLATION


  1. INSTALL HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

    CAUTION:

    Be sure to wear insulated gloves.


    1. Install the hybrid battery junction block assembly with the 3 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Connect the 2 connectors to the hybrid battery junction block assembly.

      Note

      The connectors should be connected securely.

    3. Connect the 2 connectors to the hybrid battery junction block assembly.

  2. CONNECT FRAME WIRE

    CAUTION:

    Wear insulated gloves.


    1. Install the frame wire on the hybrid battery junction block with the 2 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

      Note


      • Make sure that the ends of the frame wire are not crossed over each other.

      • Be sure to connect the frame wires to the correct terminals.

    2. Connect the clamp and frame wire.

  3. CHECK HIGH VOLTAGE CABLE CONNECTION

    CAUTION:

    Wear insulated gloves and protective goggles.


    1. Check that each wire harness is being installed securely.

      A003ZQBE01
      Text in Illustration
      *1 Frame Wire - -

      Note


      • Make sure that the end of the frame wire are not crossed over each other.

      • Be sure to connect the frame wire to the correct terminals as shown in the illustration.

      • The connectors should be connected securely.

      • The nuts should be fastened securely.

      • Make sure that the 4 plastic covers are engaged securely.

  4. INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY


    1. A003VNTE02
      Text in Illustration
      *a Push

      Install the upper hybrid battery cover sub-assembly with the 4 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Install the battery cover lock striker, then push the button to lock.

  5. INSTALL NO. 1 HYBRID BATTERY EXHAUST DUCT


    1. Insert the No. 1 hybrid battery exhaust duct with the clip.

      Note

      Ensure that the duct is installed securely.

  6. INSTALL REAR FLOOR BOARD SPACER


    1. Install the rear floor board spacer with the 2 clips.

  7. INSTALL HV BATTERY SHIELD SHEET


    1. A003VGAE01
      Text in Illustration
      *a Tab
      *b Edge
      *c Installation position

      Align the edge of the tab of a new hybrid vehicle battery shield sheet with the edge of the hybrid battery cover sub-assembly, and then install the hybrid vehicle battery shield sheet with the double-sided tape.

    2. A003YQRE01
      Text in Illustration
      *a Installation position

      Overlap the hybrid vehicle battery shield sheet with the hybrid battery cover sheet, fold the edge as shown in the illustration, and secure it with the double-sided tape.

  8. INSTALL REAR SEAT SIDE GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side Click here.

  9. INSTALL REAR DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure as for the LH side Click here.

  10. INSTALL REAR SEATBACK ASSEMBLY RH

    Click here

  11. INSTALL REAR NO. 1 FLOOR BOARD


    1. Engage the 2 claws and 2 clips.

    2. Install the rear No. 1 floor board with the bolt.

  12. INSTALL REAR NO. 2 FLOOR BOARD SUB-ASSEMBLY


    1. Engage the claw and 2 clips to install the rear No. 2 floor board sub-assembly.

  13. INSTALL REAR NO. 1 FLOOR BOARD SUB-ASSEMBLY


    1. Engage the 2 claws and 2 clips to install the rear No. 1 floor board sub-assembly.

  14. INSTALL DECK FLOOR BOX LH (w/o Woofer)


    1. Engage the 6 guides.

    2. Install the deck floor box LH with the clip.

  15. INSTALL REAR NO. 4 FLOOR BOARD (w/ Woofer)


    1. Engage the 2 clips and 3 guides to install the rear No. 4 floor board.

  16. INSTALL REAR NO. 4 FLOOR BOARD (w/o Woofer)


    1. Install the rear No. 4 floor board.

  17. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)


    1. Install the tonneau cover assembly.

  18. INSTALL SERVICE PLUG GRIP

    Click here