FRAME WIRE INSTALLATION


  1. INSTALL FRAME WIRE

    CAUTION:

    Wear insulating gloves.

    Note

    Insulate the removed terminals with insulating tape.


    1. Install the frame wire with the 4 clamps.

    2. A003Z4VE02
      Text in Illustration
      *a Front Side

      Insert the frame wire into the floor panel hole.

      Tech Tips

      The arrow should point toward the front of the vehicle.

    3. Install the nut.

      Torque:
      8.4 N*m  { 85 kgf*cm, 74 in.*lbf }

    4. Install the nut and clamp.

      Torque:
      8.4 N*m  { 85 kgf*cm, 74 in.*lbf }

    5. Install the nut and 2 clamps.

      Torque:
      8.4 N*m  { 85 kgf*cm, 74 in.*lbf }

    6. Install the heater water pipe sub-assembly with the nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    7. Connect the 4 clamps.

    8. Connect the connector to the engine room junction block assembly.

    9. Connect the 2 wire harness clamps to the floor panel.

    10. Install the wire harness protector and connect the clamp to the floor panel.

  2. INSTALL INVERTER RESERVE TANK ASSEMBLY


    1. A003V8FE01

      Temporarily install bolt A to the inverter reserve tank assembly.

    2. Tighten the 2 bolts to the inverter reserve tank assembly in the order bolt B and bolt A.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  3. CONNECT HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

    CAUTION:

    Wear insulating gloves.


    1. Install the frame wire on the hybrid battery junction block assembly with the 2 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    2. Connect the clamp and frame wire.

      Note


      • Make sure that the ends of the frame wire are not crossed over each other.

      • Be sure to connect the ends of the frame wire to the connect terminals.

  4. CHECK HIGH VOLTAGE CABLE CONNECTION CONDITION

    CAUTION:

    Wear insulated gloves and protective goggles.


    1. Check that each wire harness is being installed securely.

      A003ZQBE01
      Text in Illustration
      *1 Frame Wire - -

      Note


      • Make sure that the end of the frame wire are not crossed over each other.

      • Be sure to connect the frame wire to the correct terminals as shown in the illustration.

      • The connectors should be connected securely.

      • The nuts should be fastened securely.

      • Make sure that the 4 plastic covers are engaged securely.

  5. CONNECT CABLE TO AUXILIARY BATTERY TERMINAL


    1. Connect the 4 wire harness clamps.

    2. Connect the clamp.

    3. Install the nut, and connect the clamp.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    4. Install the terminal cover.

  6. INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY


    1. A003VNTE02
      Text in Illustration
      *a Push

      Install the upper hybrid battery cover sub-assembly with the 4 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Install the battery cover lock striker, then push the button to lock.

  7. INSTALL NO. 1 HYBRID BATTERY EXHAUST DUCT


    1. Insert the No. 1 hybrid battery exhaust duct with the clip.

      Note

      Ensure that the duct is installed securely.

  8. INSTALL NO. 1 HYBRID BATTERY INTAKE DUCT

    Note

    Ensure that the duct is installed securely.


    1. Install the No. 1 hybrid battery intake duct with the 2 clips.

  9. INSTALL REAR FLOOR BOARD SPACER


    1. Install the rear floor board spacer with the 2 clips.

  10. INSTALL HV BATTERY SHIELD SHEET


    1. A003VGAE01
      Text in Illustration
      *a Tab
      *b Edge
      *c Installation position

      Align the edge of the tab of a new hybrid vehicle battery shield sheet with the edge of the hybrid battery cover sub-assembly, and then install the hybrid vehicle battery shield sheet with the double-sided tape.

    2. A003YQRE01
      Text in Illustration
      *a Installation position

      Overlap the hybrid vehicle battery shield sheet with the hybrid battery cover sheet, fold the edge as shown in the illustration, and secure it with the double-sided tape.

  11. INSTALL REAR NO. 1 FLOOR BOARD


    1. Engage the 2 claws and 2 clips.

    2. Install the rear No. 1 floor board with the bolt.

  12. INSTALL REAR NO. 2 FLOOR BOARD SUB-ASSEMBLY


    1. Engage the claw and 2 clips to install the rear No. 2 floor board sub-assembly.

  13. INSTALL REAR NO. 1 FLOOR BOARD SUB-ASSEMBLY


    1. Engage the 2 claws and 2 clips to install the rear No. 1 floor board sub-assembly.

  14. INSTALL REAR SEAT SIDE GARNISH RH

    Tech Tips

    Use the same procedure described for the LH side Click here.

  15. INSTALL REAR DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure described for the LH side Click here.

  16. INSTALL REAR SEATBACK ASSEMBLY RH

    Click here

  17. INSTALL FRONT SUSPENSION MEMBER BRACE REAR RH


    1. A003X38E01

      Install the front suspension member brace rear RH with the 3 bolts.

      Torque:
      Bolt A
      137 N*m  { 1397 kgf*cm, 101 ft.*lbf }
      Bolt B
      93 N*m  { 948 kgf*cm, 69 ft.*lbf }

  18. INSTALL FRONT CENTER FLOOR COVER RH (w/ Cover)


    1. Install the front center floor cover RH with the 3 clips.

  19. INSTALL FRONT FLOOR COVER RH (w/ Cover)


    1. Install the front floor cover RH with the 4 clips.

    2. Install the bolt

  20. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR


    1. Install the No. 1 front floor heat insulator with the 3 nuts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  21. INSTALL FRONT EXHAUST PIPE ASSEMBLY

    Click here

  22. INSTALL INVERTER WITH CONVERTER ASSEMBLY

    Click here

  23. INSTALL DECK FLOOR BOX LH (w/o Woofer)


    1. Engage the 6 guides.

    2. Install the deck floor box LH with the clip.

  24. INSTALL REAR NO. 4 FLOOR BOARD (w/ Woofer)


    1. Engage the 2 clips and 3 guides to install the rear No. 4 floor board.

  25. INSTALL REAR NO. 4 FLOOR BOARD (w/o Woofer)


    1. Install the rear No. 4 floor board.

  26. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)


    1. Install the tonneau cover assembly.

  27. INSTALL SERVICE PLUG GRIP

    Click here