FRAME WIRE REMOVAL


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notice before proceeding with work Click here.

  2. REMOVE SERVICE PLUG GRIP

    Click here

  3. REMOVE TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)


    1. Remove the tonneau cover assembly.

  4. REMOVE REAR NO. 4 FLOOR BOARD (w/o Woofer)


    1. Remove the rear No. 4 floor board.

  5. REMOVE REAR NO. 4 FLOOR BOARD (w/ Woofer)


    1. A003WPK

      Disengage the 2 clips and 3 guides, and remove the rear No. 4 floor board.

  6. REMOVE DECK FLOOR BOX LH (w/o Woofer)


    1. A003WLJ

      Remove the clip.

    2. Disengage the 6 guides and remove the deck floor box LH.

  7. REMOVE INVERTER WITH CONVERTER ASSEMBLY

    Click here

  8. REMOVE FRONT EXHAUST PIPE ASSEMBLY (for 2ZR-FXE)

    Click here

  9. REMOVE FRONT EXHAUST PIPE ASSEMBLY (for 5ZR-FXE)

    Click here

  10. REMOVE FRONT NO. 1 FLOOR HEAT INSULATOR


    1. A003V5C

      Remove the 3 nuts and front No. 1 floor heat insulator.

  11. REMOVE FRONT FLOOR COVER RH (w/ Cover)


    1. A003YJ0

      Remove the bolt

    2. Remove the 4 clips and the front floor cover RH.

  12. REMOVE FRONT CENTER FLOOR COVER RH (w/ Cover)


    1. A003Z7G

      Remove the 3 clips and the front floor cover center RH.

  13. REMOVE FRONT SUSPENSION MEMBER BRACE REAR RH


    1. Using a transmission jack, hold the front suspension cross member.

      Note

      Be sure to position the transmission jack to properly support the front suspension cross member.

    2. A003X38

      Remove the 3 bolts and front suspension member brace rear RH.

  14. REMOVE REAR SEATBACK ASSEMBLY RH

    Click here

  15. REMOVE REAR DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure described for the LH side Click here.

  16. REMOVE REAR SEAT SIDE GARNISH RH

    Tech Tips

    Use the same procedure described for the LH side Click here.

  17. REMOVE REAR NO. 1 FLOOR BOARD SUB-ASSEMBLY


    1. A003X65

      Disengage the 2 claws and 2 clips, and remove the rear No. 1 floor board sub-assembly.

  18. REMOVE REAR NO. 2 FLOOR BOARD SUB-ASSEMBLY


    1. A003YRO

      Disengage the claw and 2 clips, and remove the rear No. 2 floor board sub-assembly.

  19. REMOVE REAR NO. 1 FLOOR BOARD


    1. A003ZU1

      Remove the bolt.

    2. Disengage the 2 claws and 2 clips, and remove the rear No. 1 floor board.

  20. REMOVE HV BATTERY SHIELD SHEET

    A003X3I

    Remove the hybrid vehicle battery shield sheet.

  21. REMOVE REAR FLOOR BOARD SPACER


    1. A003YK4

      Remove the 2 clips and rear floor board spacer.

  22. REMOVE NO. 1 HYBRID BATTERY INTAKE DUCT


    1. A003V2I

      Remove the 2 clips and No. 1 hybrid battery intake duct.

  23. REMOVE NO. 1 HYBRID BATTERY EXHAUST DUCT


    1. A003VGS

      Remove the clip and No. 1 hybrid battery exhaust duct.

  24. REMOVE UPPER HYBRID BATTERY COVER SUB-ASSEMBLY

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. A003XRPE01
      Text in Illustration
      *a Turn
      *b Projection

      Using the service plug grip, remove the battery cover lock striker.

      Tech Tips

      Insert the projection part of the service plug grip, and turn the button of the battery cover lock striker counterclockwise, and release the lock.

    2. Remove the 4 nuts and upper hybrid battery cover sub-assembly.

  25. DISCONNECT CABLE FROM AUXILIARY BATTERY TERMINAL


    1. Remove the connector cover.

    2. A003XA4

      Disconnect the clamp, and remove the nut.

    3. A003YQ6

      Disconnect the clamp.

    4. A003V5K

      Disconnect the 2 wire harness clamps.

    5. A003VZE

      Disconnect the 2 wire harness clamps.

  26. DISCONNECT HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

    CAUTION:

    Wear insulating gloves.

    Note

    Insulate the disconnected terminals with insulating tape.


    1. A003Z8J

      Remove the 2 nuts, then disconnect the frame wire from the hybrid battery junction block assembly.

    2. Disconnect the clamp and frame wire.

  27. REMOVE INVERTER RESERVE TANK ASSEMBLY (for 2ZR-FXE)


    1. A003V8F

      Remove the 2 bolts and separate the inverter reserve tank assembly.

  28. REMOVE INVERTER RESERVE TANK ASSEMBLY (for 5ZR-FXE)


    1. A003V8F

      Remove the 2 bolts and separate the inverter reserve tank assembly.

  29. REMOVE FRAME WIRE

    CAUTION:

    Wear insulating gloves.

    Note

    Insulate the disconnected terminals with insulating tape.


    1. A003Z42

      Remove the wire harness protector and disconnect the clamp from the floor panel.

    2. A003VNM

      Disconnect the 2 wire harness clamps from the floor panel.

    3. A003XAE

      Disconnect the 3 claws and push the frame wire out from the floor panel.

    4. A003WQB

      Disconnect the connector from the engine room junction block assembly.

    5. A003WG2

      Disconnect the 2 clamps shown in the illustration.

    6. A003XJU

      Disconnect the clamp shown in the illustration.

    7. A003VRA

      Disconnect the clamp shown in the illustration.

    8. A003ZSJ

      Remove the nut and separate the heater water pipe sub-assembly.

    9. A003WTWE01

      Remove the nut and 2 clamps shown in the illustration.

    10. A003XQL

      Remove the nut and clamp shown in the illustration.

    11. A003W00

      Remove the nut shown in the illustration.

    12. Disconnect the 4 clamps and remove the frame wire.

      A003WC4

      Note

      The clamps are non-reusable parts.