EXHAUST MANIFOLD INSTALLATION


  1. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A003ZUG

      Install the No. 2 exhaust manifold heat insulator with the 3 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  2. INSTALL EXHAUST MANIFOLD


    1. A003YA8

      Install a new gasket and the exhaust manifold with the 5 nuts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  3. INSTALL MANIFOLD STAY


    1. A003ZQD

      Install the manifold stay with the 3 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  4. INSTALL AIR FUEL RATIO SENSOR


    1. A003X3XE07
      Text in Illustration
      *a

      Fulcrum Length

      30 mm
      *b

      Fulcrum Length

      300 mm

      Using SST, install the air fuel ratio sensor.

      SST
      09224-00010
      Torque:
      without SST
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }
      with SST
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Note


      • The "with SST" torque value is effective when using SST with a fulcrum length of 30 mm (1.18 in.) and a torque wrench with a fulcrum length of 300 mm (11.8 in.) Click here.

      • The "with SST" torque value is effective when SST is parallel to the torque wrench.

    2. Connect the air fuel ratio sensor connector and clamp.

  5. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A003XRH

      Install the No. 1 exhaust manifold heat insulator with the 3 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  6. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR


    1. A003WGL

      Install the No. 1 floor heat insulator with the 3 nuts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  7. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. A003Z73

      Using a vernier caliper, measure the free length of the compression springs.

      Minimum (front) 41.5 mm (1.64 in.)
      Minimum (rear) 38.5 mm (1.52 in.)

      Tech Tips

      If the free length is less than minimum, replace the compression spring.

    2. Fully insert 2 new gaskets to the exhaust manifold and front exhaust pipe assembly.

    3. A003WOME17
      Text in Illustration
      *1 Exhaust Manifold and Front Exhaust Pipe Assembly
      *2 Gasket
      *3 Wooden Block

      Using a plastic hammer and wooden block, tap in each new gasket until its surface is flush with the exhaust manifold and front exhaust pipe assembly.

      Note


      • Be careful with the installation direction of the gaskets.

      • Do not reuse the gaskets.

      • Do not damage the gaskets.

      • Do not push in the gasket by using the exhaust pipe when connecting it.

    4. Connect the front exhaust pipe assembly to the 2 exhaust pipe supports.

    5. A003WCG

      Install the front exhaust pipe assembly with the 4 bolts and 4 compression springs.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
    6. A003WND

      Connect the 3 clamps and oxygen sensor connector.

  8. INSTALL FRONT CENTER FLOOR BRACE


    1. A003XBU

      Install the front center floor brace with the 4 bolts.

      Torque:
      51 N*m  { 520 kgf*cm, 38 ft.*lbf }

  9. INSTALL FRONT NO. 3 ENGINE UNDER COVER


    1. A003X24

      Install the front No. 3 engine under cover with the 4 clips.

  10. INSTALL NO. 1 ENGINE UNDER COVER

  11. INSTALL NO. 2 CYLINDER HEAD COVER


    1. A003WMM

      Engage the 3 clips to install the cover.

      Note


      • Be sure to engage the clips securely.

      • Do not apply excessive force or hit the cover to engage the clips. This may cause the cover to break.

  12. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY


    1. Install the outer cowl top panel sub-assembly with the 9 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

    2. w/ Wiper Deicer:

      Engage the 3 clamps to install the wire harness.

    3. Engage the clamp to install the wire harness.

  13. INSTALL COWL BODY MOUNTING REINFORCEMENT LH


    1. Install the cowl body mounting reinforcement LH with the 2 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  14. INSTALL NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL


    1. Engage the claw and guide to install the No. 2 heater air duct splash shield seal.

  15. REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL


    1. Engage the 2 claws to install the No. 1 heater air duct splash shield seal.

  16. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Click here

  17. INSPECT FOR EXHAUST GAS LEAK