EXHAUST MANIFOLD REMOVAL


  1. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Click here

  2. REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL


    1. A003VJD

      Disengage the 2 claws and remove the No. 1 heater air duct splash shield seal.

  3. REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL


    1. A003Y4M

      Disengage the claw and guide, and remove the No. 2 heater air duct splash shield seal.

  4. REMOVE COWL BODY MOUNTING REINFORCEMENT LH


    1. A003WMR

      Remove the 2 bolts and cowl body mounting reinforcement LH.

  5. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY


    1. A003W0I

      Disengage the clamp and separate the wire harness.

    2. A003WSZ

      w/ Wiper Deicer:

      Disengage the 3 clamps, disconnect the connector and separate the wire harness.

    3. A003YRF

      Remove the 9 bolts and outer cowl top panel sub-assembly.

  6. REMOVE NO. 2 CYLINDER HEAD COVER


    1. A003WMME01

      Remove the 3 clips and No. 2 cylinder head cover.

      Note


      • Disengage the clips in the order shown in the illustration.

      • When disengaging clip 3, hold the end of the cover behind clip 3 and lift the cover straight up.

      • Attempting to disengage both front and rear clips at the same time may cause the cover to break.

      • Pull the cover straight up to remove. Attempting to pull the cover forward or pull it up by holding the left and right ends may cause the cover to break.

  7. REMOVE NO. 1 ENGINE UNDER COVER

  8. REMOVE FRONT NO. 3 ENGINE UNDER COVER


    1. A003X24

      Remove the 4 clips and front No. 3 engine under cover.

  9. REMOVE FRONT CENTER FLOOR BRACE


    1. A003XBU

      Remove the 4 bolts and front center floor brace.

  10. REMOVE FRONT EXHAUST PIPE ASSEMBLY


    1. A003WND

      Disconnect the 3 clamps and oxygen sensor connector.

    2. A003WCG

      Remove the 4 bolts and 4 compression springs.

    3. Remove the front exhaust pipe assembly from the 2 exhaust pipe supports.

    4. Remove the 2 gaskets from the front exhaust pipe assembly and exhaust manifold.

  11. REMOVE FRONT NO. 1 FLOOR HEAT INSULATOR


    1. A003WGL

      Remove the 3 nuts and No. 1 floor heat insulator.

  12. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A003XRH

      Remove the 3 bolts and No. 1 exhaust manifold heat insulator.

  13. REMOVE AIR FUEL RATIO SENSOR


    1. A003ZOQ

      Disconnect the air fuel ratio sensor connector and clamp.

    2. A003VHUE03

      Using SST, remove the air fuel ratio sensor.

      SST
      09224-00010

  14. REMOVE MANIFOLD STAY


    1. A003ZQD

      Remove the 3 bolts and manifold stay.

  15. REMOVE EXHAUST MANIFOLD


    1. A003YA8

      Remove the 5 nuts, exhaust manifold and gasket.

  16. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A003ZUG

      Remove the 3 bolts and No. 2 exhaust manifold heat insulator.