FUEL PUMP REMOVAL


  1. DISCHARGE FUEL SYSTEM PRESSURE

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  2. REMOVE REAR FLOOR MAT


    1. A003TLX

      Remove the rear floor mat.

  3. REMOVE REAR DECK FLOOR BOX


    1. A003TAA

      Remove the rear deck floor box.

  4. REMOVE BATTERY BOX COVER


    1. A003UZD

      Disengage the 3 guides and remove the battery box cover.

  5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  6. REMOVE REAR SEAT ASSEMBLY LH

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  7. REMOVE REAR DOOR SCUFF PLATE LH


    1. A003UM1

      Disengage the 8 claws and remove the rear door scuff plate LH.

  8. REMOVE REAR FLOOR SERVICE HOLE COVER


    1. Disengage the floor carpet hook, and turn over the front floor carpet.

    2. A003UUS

      Remove the rear floor service hole cover.

    3. Disconnect the connector from the fuel suction tube assembly.

  9. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A003TESE01
      Text in Illustration
      *1 Tube Joint Clip
      *2 Fuel Tube Joint
      *3 O-ring

      Remove the tube joint clip, then pull the fuel tube joint out of the plug of the fuel suction tube assembly.

      Note


      • Check that there is no dirt or other foreign objects around the fuel tube joint before disconnecting it. Clean the joint if necessary.

      • It is necessary to prevent mud or dirt from entering the joint. If mud or dirt gets in the joint, the O-rings may not seal properly.

      • Only disconnect the joint by hand.

      • Do not bend, kink or twist the nylon tubes.

      • Protect the contact surfaces by covering it with a plastic bag.

  10. DISCONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. A003SJPE01

      Loosen the clip and disconnect the No. 1 fuel evaporation tube sub-assembly from the fuel suction tube assembly.

  11. DISCONNECT NO. 1 CHARCOAL CANISTER OUTLET HOSE


    1. A003TJV

      Disconnect the No. 1 charcoal canister outlet hose from the fuel suction tube assembly.

  12. DISCONNECT FUEL TANK EVAPORATION TUBE


    1. A003RTUE01
      Text in Illustration
      *1 Retainer

      Release the retainer and disconnect the fuel tank evaporation tube from the fuel suction tube assembly.

  13. REMOVE FUEL PUMP GAUGE RETAINER


    1. A003UUUE01
      Text in Illustration
      *1 Claw
      *2 Rib

      Using a 6 mm socket hexagon wrench, set SST to the fuel pump gauge retainer.

      SST
      09808-14020   ( 09808-01410, 09808-01420, 09808-01430 )

      Tech Tips


      • Engage the SST claws securely with the fuel pump gauge retainer ribs to secure SST.

      • Install SST while pressing the SST claws toward the fuel pump gauge retainer (towards the center of SST).

    2. A003REXE01
      Text in Illustration
      *a Hold
      *b Turn

      Using SST, loosen the fuel pump gauge retainer.

      SST
      09808-14020   ( 09808-01410, 09808-01420, 09808-01430 )

      Note


      • Do not use any tools other than specified in this operation. Damage to the fuel pump gauge retainer or the fuel tank may result.

      • Loosen the retainer by turning it counterclockwise while holding SST down. Do not allow the claw of the tank suction tube support to slip out of its groove on the fuel tank.

      Tech Tips

      The ribs on the fuel pump gauge retainer can be fitted into the tips of SST.

    3. Remove the fuel pump gauge retainer while holding the fuel suction tube assembly by hand.

  14. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE


    1. A003UHU

      Remove the fuel suction tube assembly with pump and gauge from the fuel tank.

      Note

      Make sure that the fuel sender gauge arm does not bend.

    2. A003SETE02
      Text in Illustration
      *1 Gasket

      Remove the gasket from the fuel tank.