FUEL INJECTOR INSTALLATION


  1. INSTALL FUEL INJECTOR ASSEMBLY


    1. A003TI9E06
      Text in Illustration
      *1 O-ring
      *2 Insulator

      Install a new insulator and O-ring to each fuel injector assembly.

    2. Apply a light coat of gasoline or spindle oil to the contact surfaces of the new O-ring on each fuel injector assembly.

    3. A003TTV

      While turning the fuel injector assembly left and right, install it onto the fuel delivery pipe sub-assembly.

      Note


      • Do not damage the fuel injector assembly or O-ring.

      • Do not twist the O-ring.

      • After installing each fuel injector, check that it turns smoothly. If not, replace the O-ring with a new one.

  2. INSTALL NO. 1 DELIVERY PIPE SPACER


    1. A003U9V

      Install the 2 No. 1 delivery pipe spacers onto the cylinder head.

      Note

      Install the No. 1 delivery pipe spacers in the correct direction.

  3. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. Install the fuel delivery pipe sub-assembly with the 4 fuel injector assemblies and install the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Note


      • Do not drop the fuel injectors when installing the fuel delivery pipe sub-assembly.

      • Check that the fuel injector assemblies rotate smoothly after installing the fuel delivery pipe sub-assembly.

    2. Install the bolt to secure the fuel delivery pipe sub-assembly.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  4. CONNECT FUEL TUBE SUB-ASSEMBLY


    1. A003SXIE02

      Push the tube connector to the pipe until the tube connector makes a "click" sound.

      Note


      • Before connecting the connector and fuel pipe, check that there is no damage or foreign matter on the connecting part of the fuel pipe.

      • After connecting the fuel tube connector and pipe, check that they are securely connected by trying to pull them apart.

    2. Engage the lock claw to install the No. 1 fuel pipe clamp.

  5. CONNECT ENGINE WIRE

    A003RS4

    1. Install the bolt.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }

    2. Connect the 4 fuel injector connectors.

    3. Connect the 4 connectors.

    4. Attach the 2 clamps to connect the wire harness.

  6. INSTALL EGR WITH COOLER PIPE SUB-ASSEMBLY

    Click here

  7. INSTALL BATTERY BOX COVER


    1. Engage the 3 guides to install the battery box cover.

  8. INSTALL REAR DECK FLOOR BOX


    1. Install the rear deck floor box.

  9. INSTALL REAR FLOOR MAT


    1. Install the rear floor mat.

  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  11. INSPECT FOR FUEL LEAK


    1. Check fuel pump operation.


      1. Connect the intelligent tester to the DLC3.

      2. Turn the power switch on (IG).

        Note

        Do not start the engine.

      3. Turn the intelligent tester on.

      4. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump /Speed.

      5. Check for pressure in the fuel inlet tube from the fuel line. Check that sounds of fuel flowing from the fuel tank can be heard. If no sounds can be heard, check the integration relay, fuel pump, ECM and wiring connectors.

    2. Inspect for fuel leaks.


      1. Check that there is no fuel leakage after performing maintenance anywhere on the fuel system. If there is a fuel leak, repair or replace parts as necessary.

    3. Turn the power switch off.

    4. Disconnect the intelligent tester from the DLC3.