FUEL INJECTOR REMOVAL


  1. DISCHARGE FUEL SYSTEM PRESSURE

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  2. REMOVE REAR FLOOR MAT


    1. A003TLX

      Remove the rear floor mat.

  3. REMOVE REAR DECK FLOOR BOX


    1. A003TAA

      Remove the rear deck floor box.

  4. REMOVE BATTERY BOX COVER


    1. A003UZD

      Disengage the 3 guides and remove the battery box cover.

  5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  6. REMOVE EGR WITH COOLER PIPE SUB-ASSEMBLY

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  7. DISCONNECT ENGINE WIRE

    A003RS4

    1. Disconnect the 4 fuel injector connectors.

    2. Disconnect the 4 connectors.

    3. Remove the bolt.

    4. Detach the 2 clamps to disconnect the wire harness.

  8. DISCONNECT FUEL TUBE SUB-ASSEMBLY


    1. A003SQ1

      Release the claw and remove the No. 1 fuel pipe clamp.

    2. A003SXIE01

      Pinch the tube connector, and then pull the tube connector off of the pipe.

      Note


      • Check for foreign matter in the fuel tube around the fuel tube connector. Clean it if necessary. Foreign matter can affect the ability of the O-ring to seal the connector and fuel pipe.

      • Do not use any tools to separate the connector and pipe.

      • Do not forcefully bend, kink or twist the hose.

      • Keep the connector and pipe free from foreign matter.

      • If the connector and pipe are stuck together, pinch the connector and turn it carefully to disconnect it.

      • Put the connector in a plastic bag to prevent damage and contamination.

  9. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. A003TVP

      Remove the bolt.

    2. A003U2J

      Remove the 2 bolts and the fuel delivery pipe sub-assembly.

      Note

      Be careful not to drop the fuel injectors when removing the fuel delivery pipe.

  10. REMOVE NO. 1 DELIVERY PIPE SPACER


    1. A003U9V

      Remove the 2 No. 1 delivery pipe spacers from the cylinder head.

  11. REMOVE FUEL INJECTOR ASSEMBLY


    1. A003RM7

      Pull the 4 fuel injector assemblies out of the fuel delivery pipe sub-assembly.

    2. Remove the O-ring from each fuel injector assembly.

    3. For reinstallation, attach a tag or label to each injector shaft.

      Note

      Prevent entry of foreign objects by covering the fuel injectors with plastic bags.

    4. A003RIE

      Remove the 4 injector vibration insulators.