CYLINDER HEAD DISASSEMBLY


  1. REMOVE INTAKE VALVE


    1. Place the cylinder head on wooden blocks.

    2. A003RMLE02

      Using SST and wooden blocks, compress and remove the valve retainer locks.

      SST
      09202-70020   ( 09202-00010 )

      Tech Tips

      Arrange the removed parts in the correct order.

    3. Remove the retainer, valve spring and valve.

      Tech Tips

      Arrange the removed parts in the correct order.

  2. REMOVE EXHAUST VALVE


    1. Place the cylinder head on wooden blocks.

    2. A003SF2E02

      Using SST and wooden blocks, compress and remove the valve retainer locks.

      SST
      09202-70020   ( 09202-00010 )

      Tech Tips

      Arrange the removed parts in the correct order.

    3. Remove the retainer, valve spring and valve.

      Tech Tips

      Arrange the removed parts in the correct order.

  3. REMOVE VALVE STEM OIL SEAL


    1. A003UN6

      Using needle-nose pliers, remove the oil seals.

  4. REMOVE VALVE SPRING SEAT


    1. A003TQH

      Using compressed air and a magnet hand, remove the valve spring seats by blowing air onto them.

  5. REMOVE NO. 2 STRAIGHT SCREW PLUG

    Note

    If water leaks from the straight screw plug or the plug is corroded, replace it.

    A003U7U

    1. Using a 10 mm straight hexagon wrench, remove the 3 screw plugs and 3 gaskets.

  6. REMOVE STUD BOLT

    Note

    If a stud bolt is deformed or its threads are damaged, replace it.