REAR BRAKE INSTALLATION

Tech Tips


  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.


  1. INSTALL REAR DISC


    1. A003T3VE05
      Text in Illustration
      *5 Matchmark

      Align the matchmarks of the disc and axle hub, and install the disc.

      Note

      When replacing the disc with a new one, select the installation position where the rear disc has minimal runout.

  2. INSTALL REAR DISC BRAKE CYLINDER MOUNTING


    1. A003S9W

      Install the rear disc brake cylinder mounting to the axle beam with the 2 bolts.

      Torque:
      57 N*m  { 585 kgf*cm, 42 ft.*lbf }

  3. INSTALL REAR DISC BRAKE BUSHING DUST BOOT


    1. A003T6Q

      Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.

      Text in Illustration
      A003UB0 Lithium Soap Base Glycol Grease

      Tech Tips

      Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to each rear disc brake bushing dust boot.

    2. A003UHX

      Install the 2 rear disc brake bushing dust boots to the rear disc brake cylinder mounting.

  4. INSTALL REAR DISC BRAKE PAD GUIDE PIN


    1. A003T0T

      Apply a light layer of lithium soap base glycol grease to the sliding and sealing surfaces of the 2 rear disc brake pad guide pins.

      Text in Illustration
      A003UB0 Lithium Soap Base Glycol Grease
    2. A003TBM

      Install the 2 rear disc brake pad guide pins to the rear disc brake cylinder mounting.

  5. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE


    1. A003UCQ

      Install the 2 rear disc brake pad support plates to the rear disc brake cylinder mounting.

      Note

      Be sure to install each rear disc brake pad support plate in the correct position and direction.

  6. INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM


    1. A003RXY

      Apply disc brake grease to the back plate of the rear disc brake pads.

      Text in Illustration
      A003UB0 Disc Brake Grease
    2. A003SGCE01
      Text in Illustration
      *1 Rear Disc Brake Pad
      *2 Rear Disc Brake Anti-squeal Shim

      Install the rear disc brake anti-squeal shims to each rear disc brake pad.

      Note


      • When replacing worn pads, the anti-squeal shims must be replaced together with the pads.

      • Apply disc brake grease to the area that contacts the anti-squeal shim.

      • Disc brake grease may seep out slightly from the areas where the anti-squeal shims are installed.

      • Make sure that disc brake grease is not applied onto the lining surface.

  7. INSTALL REAR DISC BRAKE PAD


    1. A003SUT

      Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.

      Note

      There should be no oil or grease on the friction surfaces of the disc brake pads or the rear disc.

  8. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A003TQ8E01

      To compensate for pad lining thickness, use SST to adjust the protrusion of the rear disc brake piston by turning it.

      SST
      09719-12010   ( 09719-01030 )

      Note


      • Place the disc between the 2 brake pads and determine the piston return value.

      • Turn the rear disc brake piston to the position where the protrusion on the rear disc brake pad lines up properly with the piston groove.

    2. A003ST0E03
      Text in Illustration
      *a Hold
      *b Turn

      Hold the rear disc brake cylinder pad guide pin, and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with the 2 bolts.

      Torque:
      34 N*m  { 350 kgf*cm, 25 ft.*lbf }

  9. CONNECT REAR FLEXIBLE HOSE


    1. A003UVA

      Connect the rear flexible hose to the rear disc brake cylinder assembly with the union bolt and a new gasket.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

      Tech Tips

      Install the flexible hose lock securely into the lock hole in the disc brake cylinder.

  10. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A003SDME03
      Text in Illustration
      *1 No. 3 Parking Brake Cable Assembly
      *2 Clip

      Install the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.

      Tech Tips

      Be sure to engage the No. 3 parking brake cable assembly clip onto the rear disc brake cylinder assembly as shown in the illustration.

    2. A003TMYE02

      Connect the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.

  11. FILL RESERVOIR WITH BRAKE FLUID

  12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


    1. Connect the cable to the negative (-) battery terminal.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    2. Perform the following procedure if air bleeding is not necessary:


      1. Connect the reservoir level switch connector.

      2. Clear the DTCs Click here.

  13. INSTALL BATTERY BOX COVER


    1. Engage the 3 guides to install the battery box cover.

  14. INSTALL REAR DECK FLOOR BOX


    1. Install the rear deck floor box.

  15. INSTALL REAR FLOOR MAT


    1. Install the rear floor mat.

  16. BLEED BRAKE LINE


    1. A003US5

      Disengage the 5 claws and 3 guides to remove the center cowl top ventilator louver.

    2. Bleed brake line.


      1. A003UQ7

        Remove the brake master cylinder reservoir filler cap assembly.

      2. Add brake fluid into the reservoir between MAX and MIN level on the brake fluid reservoir.

        Brake fluid
        SAE J1703 or FMVSS No. 116 DOT3
        SAE J1704 or FMVSS No. 116 DOT4

      3. Connect the intelligent tester to the DLC3 and turn the power switch on (IG).

      4. Turn the intelligent tester on and enter the following menus: Chassis / ABS/VSC/TRC / Air Bleeding.

      5. Select "Usual air bleeding" on the intelligent tester display, and bleed air from the brake fluid following the instructions on the intelligent tester.

      6. After air bleeding, tighten each bleeder plug.

        Torque:
        front bleeder plug (for 15 inch Front Brake)
        12 N*m  { 122 kgf*cm, 9 ft.*lbf }
        front bleeder plug (for 16 inch Front Brake)
        8.3 N*m  { 85 kgf*cm, 73 in.*lbf }
        rear bleeder plug
        11 N*m  { 112 kgf*cm, 8 ft.*lbf }

      7. Clear the DTCs Click here.

      8. Turn the intelligent tester off and turn the power switch off.

    3. Inspect for brake fluid leaks.

    4. Install the brake master cylinder reservoir filler cap.

    5. A003US5

      Engage the 5 claws and 3 guides to install the center cowl top ventilator louver.

  17. ADJUST PARKING BRAKE

    Click here

  18. INSTALL REAR CONSOLE BOX COVER


    1. Connect the connector.

    2. Engage the 2 guides and 4 clips to install the rear console box cover.

  19. INSTALL REAR WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }