REAR BRAKE REASSEMBLY


  1. TEMPORARILY TIGHTEN REAR DISC BRAKE BLEEDER PLUG

    Tech Tips

    Fully tighten the rear disc brake bleeder plug after bleeding any air left in the system.

  2. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP

  3. INSTALL PISTON SEAL


    1. A003RNN

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.

      Text in Illustration
      A003UB0 Lithium Soap Base Glycol Grease

    2. Install the piston seal to the rear disc brake cylinder assembly.

      Note

      Securely install the piston seal to the groove of the rear disc brake cylinder assembly.

  4. INSTALL CYLINDER BOOT


    1. A003ROK

      Apply a light layer of lithium soap base glycol grease to the entire circumference of the rear disc brake piston and a new cylinder boot.

      Text in Illustration
      A003UB0 Lithium Soap Base Glycol Grease

    2. Install the cylinder boot to the piston as shown in the illustration.

      Note

      Do not install the cylinder boot after installing the piston into the disc brake cylinder.

  5. INSTALL REAR DISC BRAKE PISTON


    1. A003SGB

      Install the seal portion of the cylinder boot into the groove portion of the rear disc brake cylinder assembly.

      Note

      Securely install the cylinder boot to the groove of the rear disc brake cylinder assembly.

    2. A003RLKE01

      Using SST, install the rear disc brake piston by turning it clockwise as far as possible.

      SST
      09719-12010   ( 09719-01030 )

      Note


      • Securely install the cylinder boot to the groove of the piston.

      • Do not damage the piston or cylinder boot.

    3. A003RGJE01

      Using SST, slowly return the piston until the piston groove is positioned as shown in the illustration.

      Tech Tips

      When installing the rear disc brake cylinder assembly to the rear disc brake cylinder mounting, align the piston groove with the protrusion on the rear disc brake pad.

    4. A003S5KE04
      Text in Illustration
      *1 Cylinder Boot
      *2 Rear Disc Brake Cylinder Assembly
      *3 Rear Disc Brake Piston

      Make sure that the cylinder boot is securely installed into the groove of the rear disc brake cylinder assembly and rear disc brake piston.