FRONT BRAKE (for 16 inch Front Brake) REASSEMBLY


  1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

    Tech Tips

    Fully tighten the front disc brake bleeder plug after air bleeding.

  2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

  3. INSTALL PISTON SEAL


    1. A003RNN

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.

      Text in Illustration
      A003UB0 Lithium Soap Base Glycol Grease

    2. Install the piston seal to the disc brake cylinder assembly.

      Note

      Securely install the piston seal into the groove of the disc brake cylinder.

  4. INSTALL FRONT DISC BRAKE PISTON


    1. A003T5TE01
      Text in Illustration
      *1 Cylinder Boot
      *2 Front Disc Brake Piston
      A003UB0 Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.

    2. Install the cylinder boot to the piston.

    3. Apply a light layer of lithium soap base glycol grease to the contact surfaces of the front disc brake piston, and install it to the disc brake cylinder assembly.

      Note

      Do not install the piston forcibly in the disc brake cylinder assembly.

  5. INSTALL CYLINDER BOOT


    1. A003S2FE05
      Text in Illustration
      *1 Set Ring
      *2 Front Disc Brake Piston
      *3 Cylinder Boot
      *4 Disc Brake Cylinder Assembly

      Install the cylinder boot to the disc brake cylinder assembly.

      Note

      Securely install the cylinder boot to the groove of the disc brake cylinder assembly and front disc brake piston.

    2. A003T9IE04
      Text in Illustration
      *1 Vinyl Tape

      Using a screwdriver with its tip wrapped with vinyl tape, install a new set ring.

      Note


      • Securely install the set ring to groove of the cylinder boot.

      • Do not damage the cylinder boot.