BRAKE PEDAL (for RHD) INSTALLATION

INSTALL BRAKE PEDAL SUPPORT ASSEMBLY
1. Install the nut to the brake pedal support assembly.
2. Install the brake pedal support assembly with the 4 nuts.
  
  Torque:
  
  13 N*m { 130 kgf*cm, 9 ft.*lbf }
3. Engage the clamp.
4. Install the brake pedal support assembly to the instrument panel reinforcement with the bolt.
  
  Torque:
  
  24 N*m { 241 kgf*cm, 17 ft.*lbf }
INSTALL PUSH ROD PIN
1. Apply lithium soap base glycol grease to the push rod pin and installation hole of the brake pedal sub-assembly.
2. Install the push rod pin and a new clip to connect the push rod clevis to the brake pedal sub-assembly.
INSTALL BRAKE PEDAL RETURN SPRING
1. Install the brake pedal return spring to the brake pedal support sub-assembly and push rod pin.
INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER
INSTALL STOP LIGHT SWITCH ASSEMBLY
1. Insert the stop light switch assembly until the rod hits the pedal.
  
  Note
  
  When inserting the stop light switch assembly, support the pedal from behind so that the pedal is not pushed in.
2. Make a quarter turn clockwise to install the stop light switch assembly.
  
  Torque:
  
  1.5 N*m { 15 kgf*cm, 13 in.*lbf, or less }
  
  Note
  
  When inserting the stop light switch assembly, support the pedal from behind so that the pedal is not pushed in.
3. Connect the connector.
4. Check the protrusion of the rod.
  
  Protrusion of the rod
  
  1.5 to 2.5 mm (0.0591 to 0.0984 in.)
  
  If the protrusion is not as specified, adjust it.
  
  Note
  
  Do not depress the brake pedal.
INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

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INSTALL COMBINATION METER ASSEMBLY

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INSPECT AND ADJUST BRAKE PEDAL

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PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE

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