RADIATOR REMOVAL


  1. REMOVE REAR FLOOR MAT


    1. A003TLX

      Remove the rear floor mat.

  2. REMOVE REAR DECK FLOOR BOX


    1. A003TAA

      Remove the rear deck floor box.

  3. REMOVE BATTERY BOX COVER


    1. A003UZD

      Disengage the 3 guides and remove the battery box cover.

  4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  5. REMOVE NO. 1 ENGINE UNDER COVER

  6. DRAIN COOLANT (for Engine)

    Note

    Do not remove the reservoir tank cap and radiator drain cock plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Remove the reservoir tank cap.

      A003UP5E01
      Text in Illustration
      *1 Reservoir Tank Cap *2 Radiator Drain Cock Plug
      *3 Air Release Valve (w/ Air Release Valve) - -

    2. Loosen the radiator drain cock plug and drain the coolant.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the local regulations.

  7. REMOVE FRONT BUMPER ASSEMBLY


    1. A003TJ4E01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the front bumper assembly.

      Tech Tips

      Use the same procedure for the RH side and LH side.

    2. A003RVRE01

      Using a screwdriver, turn the pin 90 degrees and remove the pin hold clip.

      Tech Tips

      Use the same procedure for the RH side and LH side.

    3. A003T5J

      Remove the clip.

      Tech Tips

      Use the same procedure for the RH side and LH side.

    4. A003T9S

      Remove the 4 bolts and 3 clips.

    5. A003TD1

      Remove the 6 screws.

    6. A003RJX

      Disengage the 6 claws and remove the front bumper assembly as shown in the illustration.

    7. Disconnect the 2 fog light connectors.

    8. w/ Headlight Cleaner System:


      1. Drain washer fluid Click here.

  8. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A003RKT

      Disconnect the mass air flow meter connector.

    2. A003TOZE01

      Release the 2 clamps.

    3. Loosen the hose clamp and remove the air cleaner cap.

  9. REMOVE INLET AIR CLEANER ASSEMBLY


    1. A003TG4

      Separate the water by-pass hose from the inlet air cleaner assembly.

    2. Remove the 3 bolts and inlet air cleaner assembly.

  10. REMOVE AIR CLEANER CASE


    1. Remove the air cleaner filter element.

    2. A003SAW

      Separate the hose from the 3 hose clamps.

    3. Remove the 3 bolts and air cleaner case.

  11. REMOVE NO. 1 INVERTER BRACKET


    1. A003USV

      Remove the 3 bolts and No. 1 inverter bracket.

  12. DISCONNECT NO. 1 RADIATOR HOSE


    1. A003UJF

      Disconnect the No. 1 radiator hose from the radiator assembly.

  13. DISCONNECT NO. 2 RADIATOR HOSE


    1. A003UW3

      Disconnect the No. 2 radiator hose from the radiator assembly.

  14. REMOVE RADIATOR SUPPORT LH


    1. A003S9K

      Remove the bolt and radiator support LH.

    2. Remove the radiator support cushion from the radiator support LH.

  15. REMOVE RADIATOR SUPPORT RH


    1. A003UVV

      Disconnect the No. 2 water by-pass hose clamp from the radiator support RH.

    2. Remove the bolt and radiator support RH.

    3. Remove the radiator support cushion from the radiator support RH.

  16. REMOVE HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch)


    1. A003SX0

      Disconnect the hood lock control cable.

    2. A003UKK

      Remove the 3 bolts and hood lock assembly.

  17. REMOVE HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch)


    1. A003SIO

      Disconnect the connector.

    2. A003US6

      Disconnect the hood lock control cable.

    3. A003UZQ

      Remove the 3 bolts and hood lock assembly.

  18. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY


    1. A003S7S

      Disconnect the horn connector.

    2. A003U6G

      Remove the 4 bolts and hood lock support sub-assembly.

  19. DISCONNECT WATER BY-PASS HOSE


    1. A003T61

      Disconnect the water by-pass hose.

  20. DISCONNECT NO. 3 WATER BY-PASS HOSE


    1. A003RM1

      Disconnect the 4 clamps and No. 3 water by-pass hose.

  21. DISCONNECT NO. 5 INVERTER COOLING HOSE


    1. A003RWR

      Disconnect the 3 clamps and No. 5 inverter cooling hose from the fan shroud.

  22. REMOVE NO. 2 FAN SHROUD


    1. A003TEK

      Remove the 2 bolts, 2 claws and No. 2 fan shroud.

  23. REMOVE RADIATOR ASSEMBLY


    1. A003T4V

      Disconnect the 2 wire harness clamps and 2 connectors.

    2. A003TSO

      Remove the radiator assembly with the fan shroud.

      Note

      Do not apply any excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.

    3. Remove the 2 lower radiator supports.

    4. A003SH1

      Remove the 2 bolts and fan shroud from the radiator assembly.