EXHAUST PIPE GAS CONTROL ACTUATOR INSTALLATION


  1. INSTALL EXHAUST PIPE GAS CONTROL ACTUATOR


    1. A003RQZE01
      Text in Illustration
      *1 Exhaust Pipe Gas Control Actuator Case
      *2 Exhaust Pipe Gas Control Stopper
      *3 Exhaust Pipe Gas Control Actuator
      *4 O-ring
      *5 Piston

      Apply engine coolant to the O-ring.

    2. Install the exhaust pipe gas control actuator and exhaust pipe gas control stopper.

      Note


      • Be sure to install the exhaust pipe gas control stopper in the correct direction.


      • Check that the O-ring is not deformed, cracked or swollen.


      • Be sure to install the exhaust pipe gas control actuator until it touches the exhaust pipe gas control stopper.


      • When installing the exhaust pipe gas control actuator, do not push on the piston.


      • Make sure that the exhaust pipe gas control actuator and the exhaust pipe gas control stopper are free of oil.

    3. A003T06E01
      Text in Illustration
      *1 Gasket
      *2 Exhaust Pipe Gas Control Actuator
      *a Protrusion

      Install a new gasket and the exhaust pipe gas control actuator case with the 3 bolts and 3 nuts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

      Note


      • Be sure to install a new gasket in the correct direction.


      • Make sure that the exhaust pipe gas control actuator case and the new gasket are free of oil.

      Tech Tips

      Install the gasket so that the protrusion is located as shown in the illustration.

    4. A003SQP

      Check that there is clearance between the rod end and the lever.

    5. A003TQU

      Connect the 2 water hoses.

  2. ADD COOLANT (for Engine)


    1. Tighten the radiator drain cock plug.

    2. Connect the hose to the air release valve. (w/ Air Release Valve)

    3. Loosen the air release valve. (w/ Air Release Valve)

    4. Add TOYOTA Super Long Life Coolant (SLLC) to the reservoir tank filler opening until coolant overflows from the air release valve. Then tighten the air release valve. (w/ Air Release Valve)

    5. Disconnect the hose from the air release valve. (w/ Air Release Valve)

    6. A003TGQE01
      Text in Illustration
      *1 B Line

      Add TOYOTA Super Long Life Coolant (SLLC) to the B line on the reservoir tank.

      Standard Capacity
      Item Capacity
      Engine coolant

      w/ Exhaust Heat Recirculation System:

      7.2 liters (7.6 US qts, 6.3 lmp. qts)

      w/o Exhaust Heat Recirculation System:

      6.5 liters (6.8 US qts, 5.7 lmp. qts)

      Tech Tips

      TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids).

      Note

      Never use water as a substitute for engine coolant.

    7. Squeeze the inlet and outlet radiator hoses several times by hand, and then check the level of the coolant.

      If the coolant level is low, add coolant.

    8. Put the engine in inspection mode Click here.

    9. Install the reservoir tank cap.

    10. Bleed air from the cooling system.

      Note


      • Before starting the engine, turn the A/C switch off.

      • Adjust the heater control to the maximum hot setting.

      • Adjust the blower speed to the low setting.


      1. Warm up the engine until the thermostat opens. While the thermostat is open, allow the coolant to circulate for several minutes.

        Tech Tips

        The thermostat opening timing can be confirmed by squeezing the inlet radiator hose by hand, and sensing vibrations when the engine coolant starts to flow inside the hose.

        CAUTION:

        When squeezing the radiator hose:

        • Wear protective gloves.

        • Be careful as the radiator hoses are hot.

        • Keep your hands away from the radiator fan.

      2. Squeeze the inlet and outlet radiator hoses several times by hand to bleed air from the system.

        CAUTION:

        When squeezing the radiator hose:

        • Wear protective gloves.

        • Be careful as the radiator hoses are hot.

        • Keep your hands away from the radiator fan.

    11. A003TGQE02
      Text in Illustration
      *1 Full Line
      *2 Low Line

      After the engine has cooled down, check that the coolant level is between full and low lines.

      If the coolant level is low, add coolant to the full line on the reservoir tank.

  3. INSPECT FOR COOLANT LEAK (for Engine)

    CAUTION:

    Do not remove the reservoir tank cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

    Note

    Before performing each inspection, turn the A/C switch off.


    1. Remove the reservoir tank cap.

    2. A003T8A

      Fill the radiator and reservoir with coolant, and then attach a radiator cap tester.

    3. Put the engine in inspection mode Click here.

    4. Warm up the engine.

    5. Using a radiator cap tester, increase the pressure inside the radiator to 108 kPa (1.1 kgf/cm2, 16 psi), and check that the pressure does not drop. If the pressure drops, check the hoses, radiator, front exhaust pipe assembly and the heater hose around and engine water pump assembly for leaks. If no external leaks are found, check the heater core, cylinder block and cylinder head.

    6. Remove the radiator cap tester.

    7. Install the reservoir tank cap.

  4. INSTALL NO. 1 ENGINE UNDER COVER