EXHAUST PIPE GAS CONTROL ACTUATOR REMOVAL


  1. REMOVE NO. 1 ENGINE UNDER COVER

  2. DRAIN COOLANT (for Engine)

    Note

    Do not remove the reservoir tank cap and radiator drain cock plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Remove the reservoir tank cap.

      A003UP5E01
      Text in Illustration
      *1 Reservoir Tank Cap *2 Radiator Drain Cock Plug
      *3 Air Release Valve (w/ Air Release Valve) - -

    2. Loosen the radiator drain cock plug and drain the coolant.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the local regulations.

  3. REMOVE EXHAUST PIPE GAS CONTROL ACTUATOR

    Note

    When removing the exhaust pipe gas control actuator, use caution because coolant may spill out from the exhaust heat recirculation system.


    1. Check that the coolant is cool enough.

    2. A003SQP

      Check that there is clearance between the rod end and the lever.

    3. A003TQU

      Disconnect the 2 water hoses.

    4. A003U7Y

      Remove the 3 bolts, 3 nuts, gasket and exhaust pipe gas control actuator case.

    5. A003SWTE01
      Text in Illustration
      *1 Exhaust Pipe Gas Control Stopper
      *2 Exhaust Pipe Gas Control Actuator
      *3 Port A
      *4 Port B

      While closing port A, apply compressed air to port B to remove the exhaust pipe gas control actuator shown in the illustration.

      Tech Tips

      Use a piece of cloth to catch the exhaust pipe gas control actuator.

    6. Remove the exhaust pipe gas control stopper.