INTAKE MANIFOLD INSTALLATION


  1. INSTALL INTAKE MANIFOLD


    1. Install a new No. 1 intake manifold to head gasket to the intake manifold.

    2. Install the intake manifold with the 2 bolts and 2 nuts.

      Torque:
      28 N*m  { 285 kgf*cm, 21 ft.*lbf }

    3. Connect the fuel vapor feed hose and ventilation hose.

    4. Install a new O-ring to the engine oil level dipstick guide sub-assembly.

    5. Apply a light coat of engine oil to the O-ring.

    6. A003SLWE01

      Install the engine oil level dipstick guide sub-assembly with the 2 bolts and connect the wire harness clamp.

      Torque:
      Bolt (A)
      28 N*m  { 285 kgf*cm, 21 ft.*lbf }
      Bolt (B)
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    7. Install the engine oil level dipstick.

    8. A003SBT

      Connect the 2 wire harness clamps and 3 connectors.

  2. INSTALL VACUUM SWITCHING VALVE ASSEMBLY


    1. Install the vacuum switching valve assembly with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    2. Connect the 2 fuel vapor feed hoses and connector to the vacuum switching valve assembly.

    3. Connect the No. 1 vacuum switching valve connector.

  3. INSTALL MANIFOLD ABSOLUTE PRESSURE SENSOR


    1. Install the manifold absolute pressure sensor with the bolt.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    2. Connect the connector.

  4. INSTALL EGR PIPE ASSEMBLY


    1. Install 2 new gaskets and EGR pipe assembly with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Make sure to tighten the 4 bolts evenly until the flanges of the EGR pipe assembly contact with the installation surfaces.

    2. Install the wire harness support with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    3. A003SHC

      Connect the 2 wire harness clamps.

  5. INSTALL THROTTLE BODY ASSEMBLY

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