FRAME WIRE INSTALLATION


  1. INSTALL FRAME WIRE

    CAUTION:

    Wear insulating gloves.

    Note

    Insulate the removed terminals with insulating tape.


    1. Install the frame wire with the 4 clamps.

    2. A003SUME02
      Text in Illustration
      *a Front

      Insert the frame wire into the floor panel hole.

      Tech Tips

      The arrow should point toward the front of the vehicle.

    3. Install the nut shown in the illustration.

      Torque:
      8.4 N*m  { 85 kgf*cm, 74 in.*lbf }

    4. Install the nut and clamp shown in the illustration.

      Torque:
      8.4 N*m  { 85 kgf*cm, 74 in.*lbf }

    5. Install the nut and 2 clamps shown in the illustration.

      Torque:
      8.4 N*m  { 85 kgf*cm, 74 in.*lbf }

    6. Install the heater water pipe sub-assembly and nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    7. Connect the clamp shown in the illustration.

    8. Connect the clamp shown in the illustration.

    9. Connect the 2 clamps shown in the illustration.

    10. Connect the connector to the engine room junction block assembly.

    11. Connect the 3 wire harness clamps to the floor panel.

  2. CONNECT HYBRID BATTERY JUNCTION BLOCK

    CAUTION:

    Wear insulating gloves.


    1. Install the frame wire on the hybrid battery junction block with the 2 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    2. Connect the clamp and frame wire.

      Note


      • Make sure that the ends of the frame wire are not crossed over each other.

      • Be sure to connect the frame wire to each correct terminal.

  3. CHECK HIGH VOLTAGE CABLE CONNECTION CONDITION

    CAUTION:

    Wear insulated gloves and protective goggles.


    1. Check that each wire harness is being installed securely.

      A003TR5E01
      Text in Illustration
      *1 Frame Wire

      Note


      • Make sure that the end of the frame wire are not crossover each other.

      • Be sure to connect the frame wire to the correct terminals as shown in the illustration.

      • The connectors should be connected securely.

      • The nuts should be fastened securely.

      • Make sure that the 4 plastic covers are engaged securely.

  4. CONNECT CABLE TO BATTERY TERMINAL


    1. Connect the 2 wire harness clamps.

    2. Install the nut, and connect the clamp.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    3. Install the terminal cover.

  5. INSTALL NO. 1 HYBRID BATTERY INTAKE DUCT

    Note

    Ensure that the duct is installed securely.


    1. Install the No. 1 hybrid battery intake duct with the 2 clips.

  6. INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY


    1. A003SVXE02
      Text in Illustration
      *a Push

      Install the upper hybrid battery cover sub-assembly with the 4 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Install the battery cover lock striker, then push the button to lock.

  7. INSTALL NO. 1 HYBRID BATTERY EXHAUST DUCT


    1. Insert the No. 1 hybrid battery exhaust duct with the clip.

      Note

      Ensure that the duct is installed securely.

  8. INSTALL REAR FLOOR BOARD SPACER


    1. Install the rear floor board spacer with the 2 clips.

  9. INSTALL REAR SEAT SIDE GARNISH RH


    1. Engage the 6 claws and 2 clips, and install the rear seat side garnish RH.

  10. INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY (for RH Side)

    Tech Tips

    Use the same procedure described for the LH side Click here.

  11. INSTALL REAR DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure described for the LH side Click here.

  12. INSTALL REAR SEAT ASSEMBLY LH

    Click here

  13. INSTALL REAR SEAT ASSEMBLY RH

    Click here

  14. INSTALL REAR NO. 1 FLOOR BOARD


    1. Engage the 2 claws, 2 clips and 3 guides.

    2. Install the rear No. 1 floor board with the bolt.

  15. INSTALL DECK BOARD SUB-ASSEMBLY


    1. Engage the 3 claws and 3 clips to install the deck board sub-assembly.

  16. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY


    1. Engage the 2 pins.

    2. Connect the 2 suspenders and install the package tray trim panel assembly.

  17. INSTALL FRONT SUSPENSION MEMBER BRACE REAR RH


    1. A003SXOE01

      Install the front suspension member brace rear RH with the 3 bolts.

      Torque:
      Bolt A
      145 N*m  { 1478 kgf*cm, 107 ft.*lbf }
      Bolt B
      93 N*m  { 948 kgf*cm, 68 ft.*lbf }

  18. INSTALL FRONT CENTER FLOOR COVER RH


    1. Install the front center floor cover RH with the 3 clips.

  19. INSTALL FRONT FLOOR COVER RH


    1. Install the front floor cover RH with the 4 clips.

    2. Install the bolt

  20. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR


    1. Install the 3 nuts and No. 1 front floor heat insulator.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  21. INSTALL FRONT EXHAUST PIPE ASSEMBLY

    Click here

  22. INSTALL INVERTER WITH CONVERTER ASSEMBLY

    Click here

  23. INSTALL SERVICE PLUG GRIP

    CAUTION:

    Wear insulating gloves.

    Note

    Before connecting the service plug, check that no parts and tools remain and that the high voltage terminals and connectors are connected securely.


    1. Wear insulated gloves and install the service plug grip in the order shown in the illustration.

      A003UES

    2. Rotate the handle of the service plug grip 90° toward the battery and slide it in the direction shown by the arrow until a click sound is heard.

  24. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  25. INSTALL BATTERY BOX COVER


    1. Engage the 3 guides to install the battery box cover.

  26. INSTALL REAR DECK FLOOR BOX


    1. Install the rear deck floor box.

  27. INSTALL REAR FLOOR MAT


    1. Install the rear floor mat.