INVERTER CURRENT SENSOR DISASSEMBLY

Tech Tips

For the disassembly procedure of the inverter with converter assembly, refer to the disassembly procedure of the MG control computer with bracket sub-assembly Click here.


  1. REMOVE INVERTER CURRENT SENSOR SUB-ASSEMBLY

    Tech Tips

    The number of clamps used to engage the wire harnesses of the inverter current sensor sub-assembly varies depending on the part number of the inverter with converter assembly. Confirm the part number before performing work.

    A003TN4E02
    Text in Illustration
    *A For inverter with converter assembly with part number G9200-47140 or G9200-47141 *B For inverter with converter assembly with part number other than G9200-47140 or G9200-47141

    1. Apply protective tape to the inverter terminal with sensor sub-assembly as shown in the illustration.

      Note

      Use non-residue type tape.

      A003T23E01
      Text in Illustration
      *A Type 1 *B Type 2
      *1 Protective Tape - -
      *a Terminal Tray - -

    2. Disengage the 2 wire harnesses of the inverter current sensor sub-assembly from each clamp as shown in the illustration.

      Tech Tips

      The number of clamps used to engage the wire harness varies depending on the type of inverter with converter assembly. Confirm the type before performing work.

      A003TN4E02
      Text in Illustration
      *A For inverter with converter assembly with part number G9200-47140 or G9200-47141 *B For inverter with converter assembly with part number other than G9200-47140 or G9200-47141
    3. A003RNRE01
      Text in Illustration
      *A Type 1
      *B Type 2
      *a Terminal Tray

      Remove the 2 bolts and inverter current sensor sub-assembly.

      Note

      Do not touch the bus-bars.

  2. REMOVE INVERTER WIRE SUB-ASSEMBLY


    1. Disengage the wire harness of the inverter wire sub-assembly from each clamp as shown in the illustration.

      Note

      Do not pull the wire harness excessively.

      A003TH7E01
      Text in Illustration
      *A Type 1 *B Type 2
      *a Terminal Tray - -

    2. Using a screwdriver, disengage the 2 claws while lightly pushing in the protruding part of the interlock connector (A) as shown in the illustration to disconnect it.

      A003TOSE01
      Text in Illustration
      *A Type 1 *B Type 2
      *1 Inter Lock Connector A *2 Claw
      *a Terminal Tray *b Cross Section (Inter Lock Connector A)

    3. Disengage the wire harness of the inverter wire sub-assembly from the 6 clamps.

      A003UUB

    4. Using a screwdriver, disengage the 2 claws while lightly pushing in the protruding part of the interlock connector (B) as shown in the illustration to disconnect it and remove the inverter wire sub-assembly.

      A003SG2E01
      Text in Illustration
      *1 Inter Lock Connector B *2 Claw
      *a Cross Section (Inter Lock Connector B) - -