HV BATTERY INSTALLATION


  1. INSTALL NO. 2 HYBRID BATTERY PACK WIRE


    1. Connect the 2 clamps and No. 2 hybrid battery pack wire.

  2. INSTALL NO. 1 HYBRID BATTERY PACKING

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.

    Tech Tips

    Perform this procedure only when replacement of the No. 1 hybrid battery packing is necessary.


    1. Install the No. 1 hybrid battery packing with the 2 clamps.

  3. INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.

    Tech Tips

    Perform this procedure only when removal and installation of any parts under the upper hybrid battery cover sub-assembly is necessary.


    1. Install the battery cover and No. 1 hybrid battery shield sub-assembly with the 3 bolts and 8 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  4. INSTALL NO. 1 HYBRID BATTERY COVER INTAKE DUCT


    1. Install the No. 1 hybrid battery cover intake duct with the 2 clips.

  5. INSTALL NO. 4 HYBRID VEHICLE BATTERY CARRIER BRACKET SUB-ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. Install the HV battery thermistor to the No. 4 hybrid vehicle battery carrier bracket sub-assembly.

    2. Install the No. 4 hybrid vehicle battery carrier bracket sub-assembly with the 3 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    3. Connect the 3 wire harness clamps.

  6. INSTALL NO. 1 HYBRID VEHICLE BATTERY CARRIER BRACKET SUB-ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. A003TF0E02
      Text in Illustration
      *a Push

      Install the No. 1 hybrid vehicle battery carrier bracket sub-assembly with the 3 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Install the battery cover lock striker, then push the button to lock it.

    3. A003T10

      Install the electric vehicle battery plug assembly with the bolt as shown in the illustration.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    4. Connect the connector.

      Note

      The connector should be connected securely.

  7. INSTALL BATTERY SMART UNIT

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. A003TF5

      Install the battery smart unit with the 2 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Connect the 3 connectors.

      Note

      The connectors should be connected securely.

  8. INSTALL HYBRID BATTERY JUNCTION BLOCK


    1. Install the hybrid battery junction block with the 3 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Connect the 2 connectors to the hybrid battery junction block.

      Note

      The connectors should be connected securely.

    3. Connect the 2 connectors to the hybrid battery junction block.

      Note

      The connectors should be connected securely.

  9. INSTALL HV BATTERY ASSEMBLY

    CAUTION:

    Wear insulated gloves.

    Note

    Use cardboard or other similar material to protect the HV battery and vehicle body from damage.


    1. Install the HV battery to the vehicle with the 4 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

    2. Connect the connector and electrical key oscillator clamp.

  10. INSTALL FRAME WIRE

    CAUTION:

    Wear insulating gloves.


    1. Install the frame wire on the hybrid battery junction block with the 2 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

      Note


      • Make sure that the ends of the frame wire are not crossed over each other.

      • Be sure to connect the frame wires to the correct terminals.

    2. Connect the clamp and frame wire.

  11. CHECK HIGH VOLTAGE CABLE CONNECTION CONDITION

    CAUTION:

    Wear insulated gloves and protective goggles.


    1. Check that each wire harness is being installed securely.

      A003TR5E01
      Text in Illustration
      *1 Frame Wire

      Note


      • Make sure that the end of the frame wire are not crossover each other.

      • Be sure to connect the frame wire to the correct terminals as shown in the illustration.

      • The connectors should be connected securely.

      • The nuts should be fastened securely.

      • Make sure that the 4 plastic covers are engaged securely.

  12. INSTALL CROSS ANCHOR BRACKET SUB-ASSEMBLY LH


    1. Install the cross anchor bracket sub-assembly LH with the 2 bolts.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  13. INSTALL CROSS ANCHOR BRACKET SUB-ASSEMBLY RH


    1. Connect the wire harness protector clamp.

    2. Install the cross anchor bracket sub-assembly RH with the 2 bolts.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  14. INSTALL REAR CENTER SEAT BACK HINGE SUB-ASSEMBLY


    1. Install the rear center seat back hinge sub-assembly with the 2 bolts.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  15. INSTALL NO. 7 HYBRID VEHICLE BATTERY UPPER CARRIER BRACKET


    1. Install the No. 7 hybrid battery upper carrier bracket with the bolt.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  16. INSTALL BATTERY COOLING BLOWER ASSEMBLY

    Note


    • Be sure not to touch the fan part of the battery cooling blower assembly.

    • Do not lift the battery cooling blower assembly using the wire harness.


    1. Install the battery cooling blower assembly with the 2 bolts and nut

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Connect the battery cooling blower assembly connector and clamp.

    3. Connect the 3 wire harness clamps.

  17. INSTALL NO. 1 HYBRID BATTERY INTAKE DUCT

    Note

    Ensure that the duct is installed securely.


    1. Install the No. 1 hybrid battery intake duct with the 2 clips.

  18. INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY


    1. A003SVXE02
      Text in Illustration
      *a Push

      Install the upper hybrid battery cover sub-assembly with the 4 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Install the battery cover lock striker, then push the button to lock.

  19. INSTALL HYBRID BATTERY COVER SHEET


    1. Install the 2 hybrid battery cover sheet.

  20. INSTALL NO. 1 HYBRID BATTERY EXHAUST DUCT


    1. Insert the No. 1 hybrid battery exhaust duct with the clip.

      Note

      Ensure that the duct is installed securely.

  21. INSTALL REAR FLOOR BOARD SPACER


    1. Install the rear floor board spacer with the 2 clips.

  22. INSTALL REAR SEAT SIDE GARNISH RH


    1. Engage the 6 claws and 2 clips, and install the rear seat side garnish RH.

  23. INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY (for LH Side)


    1. Install the rear seatback hinge sub-assembly with the bolt.

      Torque:
      18 N*m  { 185 kgf*cm, 13 ft.*lbf }

  24. INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY (for RH Side)

    Tech Tips

    Use the same procedure described for the LH side.

  25. INSTALL REAR DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure described for the LH side Click here.

  26. INSTALL REAR SEAT ASSEMBLY LH

    Click here

  27. INSTALL REAR SEAT ASSEMBLY RH

    Click here

  28. INSTALL REAR NO. 1 FLOOR BOARD


    1. Engage the 2 claws, 2 clips and 3 guides.

    2. Install the rear No. 1 floor board with the bolt.

  29. INSTALL NO. 6 BATTERY CARRIER PANEL


    1. A003UL3E01
      Text in Illustration
      *1 Double-sided tape
      *a Installation position guide

      Using the installation position guide shown in the illustration as a base, attach a new No. 6 battery carrier panel to the rear No. 1 floor board.

    2. A003U7JE01
      Text in Illustration
      *1 Double-sided tape

      Install the No. 6 battery carrier panel as shown in the illustration.

  30. INSTALL DECK BOARD SUB-ASSEMBLY


    1. Engage the 3 claws and 3 clips to install the deck board sub-assembly.

  31. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY


    1. Engage the 2 pins.

    2. Connect the 2 suspenders and install the package tray trim panel assembly.

  32. INSTALL SERVICE PLUG GRIP

    CAUTION:

    Wear insulating gloves.

    Note

    Before connecting the service plug, check that no parts and tools remain and that the high voltage terminals and connectors are connected securely.


    1. Wear insulated gloves and install the service plug grip in the order shown in the illustration.

      A003UES

    2. Rotate the handle of the service plug grip 90° toward the battery and slide it in the direction shown by the arrow until a click sound is heard.

  33. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  34. INSTALL BATTERY BOX COVER


    1. Engage the 3 guides to install the battery box cover.

  35. INSTALL REAR DECK FLOOR BOX


    1. Install the rear deck floor box.

  36. INSTALL REAR FLOOR MAT


    1. Install the rear floor mat.