REAR DOOR DISASSEMBLY


  1. REMOVE REAR FLOOR MAT


    1. A003TLX

      Remove the rear floor mat.

  2. REMOVE REAR DECK FLOOR BOX


    1. A003TAA

      Remove the rear deck floor box.

  3. REMOVE BATTERY BOX COVER


    1. A003UZD

      Disengage the 3 guides and remove the battery box cover.

  4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  5. REMOVE REAR DOOR INSIDE HANDLE BEZEL


    1. A003UPWE02
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver with the tip wrapped with protective tape, disengage the 3 claws and remove the rear door inside handle bezel.

  6. REMOVE DOOR ASSIST GRIP COVER


    1. A003TX0E02
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver with the tip wrapped with protective tape, disengage the 4 claws and remove the door assist grip cover.

  7. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. A003RKD

      Remove the 3 screws.

    2. A003UCF

      Using a clip remover, disengage the 9 clips.

    3. Disengage the 3 claws and separate the rear door trim board sub-assembly from the rear door inner glass weatherstrip.

    4. A003SUF

      Disengage the 2 claws and disconnect the rear door inside handle sub-assembly.

    5. Disconnect the connector.

  8. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A003T68

      Disconnect the rear door lock remote control cable and rear door inside locking cable, and remove the rear door inside handle sub-assembly.

  9. REMOVE SWITCH BEZEL


    1. A003TL6

      Disengage the 4 claws and remove the switch bezel.

  10. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY


    1. A003TZL

      Using a screwdriver with the tip wrapped with protective tape, disengage the 2 claws and remove the rear power window regulator switch assembly.

  11. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP


    1. A003SL7

      Remove the rear door inner glass weatherstrip from the rear door panel.

  12. REMOVE REAR SPEAKER ASSEMBLY


    1. A003UR5

      Disconnect the connector.

    2. Using a drill bit with a diameter of less than 4 mm (0.16 in.), drill out the 3 rivet heads and remove the rear speaker assembly.

      Note


      • Do not touch the cone part of the speaker.

      • Do not drill the rivet at an angle as this will cause damage to the drill and drill hole. Line up the drill and rivet, and carefully drill out the rivet head.

      • Be careful as the cut rivet will be very hot.

    3. Continue drilling and push out the remaining rivet fragments.

    4. Using a vacuum cleaner, remove the rivet fragments and shavings from the inside of the door.

  13. REMOVE REAR DOOR SERVICE HOLE COVER


    1. A003TZR

      Disconnect the connector.

    2. Remove the rear door service hole cover.

      Tech Tips

      Remove the remaining tape on the door.

  14. REMOVE REAR DOOR CHECK ASSEMBLY


    1. A003SA6

      Remove the bolt, 2 nuts, and rear door check assembly.

  15. REMOVE REAR DOOR WEATHERSTRIP


    1. A003UDA

      Using a clip remover, disengage the 16 clips and remove the rear door weatherstrip.

  16. REMOVE REAR DOOR GLASS RUN


    1. A003TZP

      Remove the rear door glass run.

  17. REMOVE REAR DOOR FRAME GARNISH


    1. A003UAM

      Disengage the clip and remove the rear door frame garnish.

      Tech Tips

      This clip needs to be replaced with a new one because the clip will break when removing the rear door frame garnish.

  18. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY


    1. A003TOO

      Remove the 2 bolts, screw, and rear door window division bar sub-assembly.

  19. REMOVE REAR DOOR QUARTER WINDOW GLASS


    1. A003S1N

      Remove the rear door quarter window glass and the rear door quarter window weatherstrip as a unit as shown in the illustration.

    2. Remove the rear door quarter window glass from the rear door quarter window weatherstrip.

  20. REMOVE REAR DOOR GLASS SUB-ASSEMBLY


    1. A003USN

      Remove the rear door glass sub-assembly from the rear door window regulator sub-assembly as shown in the illustration.

      Note

      Do not damage the door glass.

  21. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY


    1. A003ROYE02
      Text in Illustration
      *1 Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator may fall, causing damage.

    3. Remove the 3 bolts and the rear door window regulator assembly.

    4. Remove the temporary bolt from the rear door window regulator assembly.

  22. REMOVE REAR DOOR LOCK ASSEMBLY


    1. A003UTW

      Using a T30 "TORX" socket wrench, remove the 3 screws.

    2. Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame.

    3. Remove the door lock wiring harness seal from the rear door lock assembly.

  23. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/o Double Locking System)


    1. A003TVL

      Using a screwdriver, disengage the claw.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A003S9C

      Remove the rear door lock remote control cable assembly.

  24. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/ Double Locking System)


    1. A003U0P

      Using a screwdriver, disengage the claw.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A003UTR

      Remove the rear door lock remote control cable assembly.

  25. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/o Double Locking System)


    1. A003TYX

      Using a screwdriver, disengage the 3 claws.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A003S4T

      Remove the rear door inside locking cable assembly.

  26. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/ Double Locking System)


    1. A003RY2

      Using a screwdriver, disengage the 3 claws.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A003STQ

      Remove the rear door inside locking cable assembly.

  27. REMOVE REAR DOOR OUTSIDE HANDLE COVER


    1. A003TDW

      Using a T30 "TORX" socket wrench, loosen the screw.

      Tech Tips

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. A003SH2

      Disengage the claws and remove the rear door outside handle cover.

  28. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


    1. A003TJJ

      Pull and hold the release plate of the outside handle frame as shown in the illustration.

      Note

      The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless the release plate of the rear door outside handle frame sub-assembly is pulled and held.

    2. A003SJQ

      Remove the rear door outside handle assembly as shown in the illustration.

  29. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. A003S2J

      Using a T30 "TORX" socket wrench, remove the screw.

    2. A003SWF

      Disengage the 2 claws and remove the rear door front outside handle pad.

  30. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    1. A003SNI

      Disengage the 2 claws and remove the rear door rear outside handle pad.

  31. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. A003SYZE01

      Disengage the 2 claws (B).

    2. Disengage the claw (A) and remove the rear door outside handle frame sub-assembly.

  32. REMOVE REAR DOOR PANEL CUSHION


    1. A003UGW

      Using a screwdriver with the tip wrapped with protective tape, disengage the 4 claws and remove the 2 rear door panel cushions.

      Tech Tips

      This rear door panel cushion needs to be replaced with a new one because the claw will break when removing the rear door panel cushion.

  33. REMOVE REAR DOOR BELT MOULDING ASSEMBLY


    1. A003RWZE02
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the rear door belt moulding assembly.

    2. Using a screwdriver with the tip taped, disengage the 6 claws from the inside of the door.

    3. Using a moulding remover, disengage the 2 clips and remove the rear door belt moulding assembly.

  34. REMOVE NO. 3 BLACK OUT TAPE


    1. Using a heat light, heat the No. 3 black out tape.

      Heating temperature
      Item Temperature
      Vehicle Body 40 to 60°C (104 to 140°F)

      Note

      Do not heat the vehicle body excessively.

    2. A003TPQ

      Pull back an edge of the No. 3 black out tape and pull it parallel to the vehicle body to pull it off.