SLIDING ROOF HOUSING INSTALLATION
-
INSTALL SLIDING ROOF WEATHERSTRIP
-
Install the sliding roof weatherstrip as follows:
-
Position the joint of the weatherstrip at the rear center.
-
Align the marks on the weatherstrip with the middle marks at the corners of the sliding roof panel and install the weatherstrip.
-
Install the lip of the weatherstrip firmly.
Text in Illustration *A Normal *B Abnormal *1 Joint *2 Rear *3 Middle - - *a Pinched *b Exposed *c Gap (raised, wavy, etc.) - -
-
-
-
INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY
-
Install the sliding roof housing sub-assembly with the 4 bolts and 7 nuts.
- Torque:
- 5.5 N*m { 56 kgf*cm, 49 in.*lbf }
-
Engage the claw.
-
Install the room light bracket with the nut.
- Torque:
- 5.5 N*m { 56 kgf*cm, 49 in.*lbf }
-
Connect the 4 sliding roof drain hoses so that each mark faces downward.
Text in Illustration *a Each mark faces downward. - - Note
Be sure to install the drain hoses properly to prevent entry of water.
-
-
INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY
-
Using a "TORX" driver (T25), temporarily install the sliding roof glass sub-assembly with the 4 screws.
-
Perform a level check.
-
Check the difference in level for "a" between the roof panel and the upper surface of the weatherstrip when the sliding roof glass is fully closed.
Standard Area Measurement A - A 0 + 1.0 mm (0 + 0.039 in.)
0 - 2.0 mm (0 - 0.079 in.)
B - B 0 + 2.0 mm (0 + 0.079 in.)
0 - 1.0 mm (0 - 0.039 in.)
C - C 0 + 1.5 mm (0 + 0.059 in.)
0 - 1.5 mm (0 - 0.059 in.)
D - D 0 + 1.5 mm (0 + 0.059 in.)
0 - 1.0 mm (0 - 0.039 in.)
Tech Tips
"+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.
-
-
Text in Illustration *a Even Perform a gap check.
-
Check the gap between the roof panel and roof glass.
Note
The gap must be even all around.
-
-
After adjusting the sliding roof glass, using a "TORX" socket wrench (T25), install the sliding roof glass sub-assembly with the 4 screws.
- Torque:
- 4.0 N*m { 41 kgf*cm, 35 in.*lbf }
-
-
INSPECT FOR WATER LEAK
-
After adjusting the sliding roof glass sub-assembly, inspect for water leaks.
-
If there are any leaks, readjust the sliding roof glass sub-assembly.
-
-
INSTALL SLIDING ROOF SIDE GARNISH LH
-
Engage the 5 claws and install the sliding roof side garnish LH.
-
-
INSTALL SLIDING ROOF SIDE GARNISH RH
Tech Tips
Use the same procedure for the RH side and LH side.
-
INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH
-
Check that the power switch is off.
-
Check that the cable is disconnected from the negative (-) battery terminal.
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
-
Install a new curtain shield airbag assembly with the 5 bolts.
- Torque:
- 9.8 N*m { 100 kgf*cm, 87 in.*lbf }
Note
-
If the curtain shield airbag assembly is removed, replace it with a new one.
-
Do not twist the curtain shield airbag assembly when installing it.
-
Install the curtain shield airbag assembly to the body panel with 4 new clips and 4 new spacers.
-
Text in Illustration *1 Pin *2 Clip *3 Airbag *4 Body *5 Spacer Install 4 new pins as shown in the illustration.
Note
Make sure that the pins of the clips are pushed in firmly.
-
-
Connect the curtain shield airbag connector.
Note
When connecting any airbag connector, take care not to damage the airbag wire harness.
-
Push in the lock to install the airbag connector.
-
-
INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH
Tech Tips
Use the same procedure for the RH side and LH side.
-
INSTALL ROOF HEADLINING ASSEMBLY
-
RESET SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY
-
INSPECT SLIDING ROOF SYSTEM