BACK DOOR GLASS REMOVAL


  1. REMOVE BACK DOOR UPPER TRIM PANEL ASSEMBLY


    1. A003S6G

      Disengage the 6 clips and 4 claws, and remove the back door upper trim panel assembly.

  2. REMOVE CENTER STOP LIGHT SET


    1. A003SFGE01

      Disconnect the connector.

    2. Remove the 2 screws.

    3. Disengage the 2 clips and remove the center stop light set.

      Tech Tips

      Replace the clips with new ones after removing the center stop light set.

  3. REMOVE BACK DOOR SIDE GARNISH LH


    1. A003T2C

      Disengage the pin.

    2. A003TAU

      Disengage the clip and claw, and remove the back door side garnish together with the package tray trim garnish hook.

    3. A003SHS

      Disengage the 2 claws and remove the package tray trim garnish hook.

  4. REMOVE BACK DOOR SIDE GARNISH RH

    Tech Tips

    Use the same procedure for the RH side and the LH side.

  5. REMOVE BACK DOOR INSIDE HANDLE


    1. A003RN6

      Disengage the 4 claws and remove the back door inside handle.

  6. REMOVE BACK DOOR TRIM PANEL ASSEMBLY


    1. A003T9JE01

      Remove the clip (A).

    2. Disengage the 11 clips and remove the back door trim panel assembly.

  7. REMOVE REAR WIPER ARM HEAD CAP


    1. A003RKF

      Remove the rear wiper arm head cap.

  8. REMOVE REAR WIPER ARM AND BLADE ASSEMBLY


    1. A003RIM

      Remove the rear wiper arm nut, and the rear wiper arm and blade assembly.

  9. REMOVE REAR WIPER MOTOR GROMMET


    1. A003RT6

      Remove the rear wiper motor grommet.

  10. REMOVE REAR WIPER MOTOR ASSEMBLY


    1. A003T0V

      Disconnect the connector.

    2. Remove the 3 bolts and the rear wiper motor assembly.

  11. REMOVE REAR SPOILER SUB-ASSEMBLY


    1. A003SX1

      Remove the 2 grommets and 4 nuts.

    2. Disengage the 3 clips and remove the rear spoiler sub-assembly.

    3. Remove the 4 gaskets from the rear spoiler sub-assembly.

  12. REMOVE BACK DOOR GLASS LOWER MOULDING


    1. A003SLAE02
      Text in Illustration
      *a Cut

      Using a knife, cut off the back door glass lower moulding as shown in the illustration.

      Note


      • Do not damage the vehicle body with the knife.

      • If the vehicle body is damaged, repair the damaged portion by applying an anti-rust coating after removing the back door glass.

  13. REMOVE BACK DOOR GLASS OUTSIDE MOULDING


    1. A003TWCE02
      Text in Illustration
      *a Cut

      Using a knife, cut off the back door glass outside moulding as shown in the illustration.

      Note


      • Do not damage the vehicle body with the knife.

      • If the vehicle body is damaged, repair the damaged portion by applying an anti-rust coating after removing the back door glass.

    2. Remove the remaining back door glass outside moulding from the back door glass.

  14. REMOVE BACK DOOR GLASS


    1. A003RUV

      Disconnect the 2 back door defogger connectors.

    2. A003TKWE02
      Text in Illustration
      *1 Protective Tape

      Apply protective tape to the outer surface of the vehicle body to prevent scratches.

      Note

      When separating the back door glass from the vehicle, be careful not to damage the vehicle's paint or interior/exterior ornaments.

    3. A003TZSE02
      Text in Illustration
      *1 Piano Wire

      From the interior, insert a piano wire between the vehicle body and back door glass as shown in the illustration.

    4. Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.

    5. A003UNEE02
      Text in Illustration
      *1 Matchmark

      Place matchmarks over the glass and vehicle body on the locations indicated in the illustration.

      Tech Tips

      Matchmarks are not needed to be placed if the glass is not going to be reused.

    6. Cut through the adhesive by pulling the piano wire around the back door glass.

      Note

      Leave as much adhesive on the vehicle body as possible when removing the back door glass.

    7. Using suction cups, remove the back door glass.

  15. REMOVE NO. 2 BACK DOOR GLASS SPACER


    1. Using a scraper, remove the No. 2 back door glass spacer.

      Note


      • Be careful not to damage the No. 2 back door glass spacer.

      • Be sure to replace the No. 2 back door glass spacer with a new one.

  16. REMOVE NO. 1 BACK DOOR GLASS SPACER


    1. Using a scraper, remove the No. 1 back door glass spacer.

      Note


      • Be careful not to damage the No. 1 back door glass spacer.

      • Be sure to replace the No. 1 back door glass spacer with a new one.

  17. CLEAN BACK DOOR GLASS


    1. A003UCNE02

      Clean the outer edge of the back door glass with a non-residue solvent.

      Note


      • Do not touch the back door glass surface after cleaning it.

      • Be careful not to damage the glass.

      • Even if using a new back door glass, clean the back door glass with a non-residue solvent.

  18. CLEAN VEHICLE BODY


    1. A003TDJE07
      Text in Illustration
      *1 Adhesive
      *2 Body

      Using a scraper, remove the moulding and adhesive from the back door glass.

    2. Clean and shape the contact surface of the vehicle body.


      1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

        Tech Tips

        Leave as much adhesive on the vehicle body as possible.

        Note

        Be careful not to damage the vehicle body.

      2. Clean the contact surface of the vehicle body with cleaner.

        Tech Tips

        Even if all the adhesive has been removed, clean the vehicle body.