FRONT SIDE FIX WINDOW GLASS INSTALLATION


  1. INSTALL FRONT SIDE FIX WINDOW ASSEMBLY LH


    1. A003U6ME02
      Text in Illustration
      *1 Brush
      *2 Primer M
      *3 Adhesive
      *a CORRECT
      *b INCORRECT

      Using a brush, apply Primer M to the exposed part of the vehicle body.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Do not apply primer to the adhesive.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Using a brush or sponge, apply Primer G to the contact surface of a new glass.

      A003TSRE02
      Text in Illustration
      *1 Primer M *2 Adhesive Center Line
      *a Back Side - -
      Standard dimension
      Area Dimension
      a 6.0 mm (0.236 in.)

      Tech Tips

      If primer is applied to an area that is not specified, apply a non-residue solvent to a clean cloth and wipe off the excess primer.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Apply adhesive to the glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage time frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the glass as shown in the illustration.

        A003TVYE02
        Text in Illustration
        *1 Adhesive *2 Adhesive Center Line
        *a Back Side - -
        Standard dimension
        Area Dimension
        a 6.0 mm (0.236 in.)
        b 8.0 mm (0.315 in.)

    4. Install the front side fix window to the vehicle body.


      1. Hold the front side fix window securely in place with protective tape or equivalent until the adhesive hardens.

        Note


        • Check that the fastener is attached to the vehicle body correctly.

        • Check that the vehicle body and glass have a small gap between them.

      2. Lightly press the front surface of the glass to ensure that the glass is securely fit to the vehicle body.

        Note

        Do not drive the vehicle for the amount of the time written in the table below.

        Minimum time
        Temperature Minimum time prior to driving vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  2. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  3. INSTALL FRONT PILLAR GARNISH LH


    1. Remove the protective cover.

    2. A003UYPE01
      Text in Illustration
      *1 Protective Tape

      Make sure that the front pillar garnish clip is not damaged.

      Note


      • If there is any damage, replace the garnish clip with a new one.

      • When a garnish clip is being replaced, make sure to install it in the direction shown in the illustration.

    3. Engage the guide.

    4. Turn the end of the front pillar garnish clip 90° with needle-nosed pliers and install it to the front pillar garnish LH.

      Tech Tips

      Tape the tips of the needle-nosed pliers before use.

    5. A003TUX

      Engage the 2 clips to install the front pillar garnish LH.

  4. INSTALL FRONT PILLAR GARNISH CORNER PIECE LH


    1. A003U8HE01
      Text in Illustration
      *1 Protective Tape
      *a Guide (A)
      *b Guide (B)

      Engage the 2 guides (B).

    2. Engage the 2 guides (A) and 5 claws, then install the front pillar garnish corner piece LH.

    3. Remove the protective tape.