WINDSHIELD GLASS INSTALLATION

INSTALL NO. 2 WINDSHIELD GLASS STOPPER

Using a brush or sponge, coat the application area of the No. 2 windshield glass stoppers with Primer G.
Note
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Throw away any leftover Primer G.
Tech Tips

If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

Install 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.

Text in Illustration
*1	Ceramic Notch	-	-
*a	Back Side	-	-

Standard Dimension

Area	Dimension
a	13.2 mm (0.519 in.)
b	40.0 mm (1.57 in.)

Tech Tips

Only 2-piece type No. 2 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)
1. Text in Illustration
  
  *1 Stopper
  
  *2 Body
  
  Install 2 new No. 1 windshield glass stoppers to the vehicle body, as shown in the illustration.
  
  Tech Tips
  
  Only 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

Text in Illustration
*1	Stopper
*2	Body

INSTALL WINDSHIELD OUTSIDE MOULDING

Using a brush or sponge, coat the application area of the windshield outside moulding with Primer G.

Text in Illustration
*a	Back Side

Standard Dimension

Area	Dimension
a	7.0 mm (0.276 in.)

Note

Do not apply too much primer.
Allow the primer coating to dry for 3 minutes or more.
Throw away any leftover Primer G.

Tech Tips

If an area other than that specified is coated by accident, apply a non-residue solvent to a clean cloth and wipe off the excess primer.

Install a new windshield outside moulding onto the windshield glass, as shown in the illustration.

INSTALL NO. 2 WINDSHIELD GLASS ADHESIVE DAM

Using a brush or sponge, coat the application area of No. 2 windshield glass adhesive dam with Primer G.
Note
- Do not apply too much primer.
- Allow the primer coating to dry for 3 minutes or more.
- Throw away any leftover Primer G.
Tech Tips

If the primer is applied to an area that specified is coated by accident, apply a non-residue solvent to a clean cloth and wipe off the excess primer.

Install a new adhesive dam onto the windshield glass, as shown in the illustration.

Text in Illustration
*a	Back Side	*b	Dam Reference Line

Standard Dimension

Area	Dimension
a	31.8 mm (1.25 in.)

Note

Install the new adhesive dam along the dam reference line.

INSTALL WINDSHIELD GLASS

Text in Illustration

*1 Matchmark

Position the windshield glass assembly.
1. Using a suction cup, place the windshield glass in the correct position.
2. Check that the whole contact surface of the windshield glass rim is perfectly even.
3. Place matchmarks on the windshield glass and vehicle body on the locations indicated in the illustration.
  Tech Tips
  - Placing matchmarks is necessary only when installing a new glass. If it is the reused glass, matchmarks should already be present.
  - When reusing the glass, check and correct the matchmark positions.
  Note
  
  Check that the windshield glass stoppers are attached to the vehicle body correctly.
4. Using suction cups, remove the windshield glass assembly.

Text in Illustration
*1	Brush
*2	Primer M
*3	Adhesive
*a	CORRECT
*b	INCORRECT

Using a brush, coat the installation surface on the vehicle body with Primer M.

Note

Do not coat the adhesive with Primer M.
Allow the primer coating to dry for 3 minutes or more.
Throw away any leftover Primer G.

Tech Tips

If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

Using a brush or sponge, coat the application area of adhesive with Primer G.

Text in Illustration
*1	Primer G	*2	Ceramic Notch
*a	Back Side	-	-

Standard Dimension

Area	Dimension
a	8.0 mm (0.315 in.)
b	4.0 mm (0.158 in.)
c	7.0 mm (0.276 in.)
d	6.6 mm (0.260 in.)
e	8.0 mm (0.315 in.)

Note

Do not apply too much primer.
Allow the primer coating to dry for 3 minutes or more.
Throw away any leftover Primer G.

Tech Tips

If an area other than that specified is coated by accident, apply a non-residue solvent to a clean cloth and wipe off the excess primer.

Apply adhesive to the glass.

Adhesive

Toyota Genuine Windshield Glass Adhesive or equivalent

Adhesive
Toyota Genuine Windshield Glass Adhesive or equivalent

Cut off the tip of the cartridge nozzle, as shown in the illustration.

Tech Tips

After cutting off the tip, use all adhesive within the time described in the table below.

Usage Time Frame

Temperature	Tack-Free Time
35°C (95°F)	15 minutes
20°C (68°F)	1 hour and 40 minutes
5°C (41°F)	8 hours

Load the sealer gun with cartridge.

Apply adhesive to the windshield glass, as shown in the illustration.

Text in Illustration
*1	Adhesive	*2	Ceramic Notch
*a	Back Side	*b	Adhesive Center Line

Standard Dimension

Area	Dimension
a	8.0 mm (0.315 in.)
b	4.0 mm (0.158 in.)
c	4.0 mm (0.158 in.)
d	6.6 mm (0.260 in.)
e	8.0 mm (0.315 in.)
f	8.0 mm (0.315 in.)
g	12.0 mm (0.472 in.)

Tech Tips

Apply adhesive onto the ceramic notches.

Text in Illustration
*1	Matchmark

Install the windshield glass assembly.

Using a suction cup, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.
Lightly press the outer surface of the windshield glass to ensure that it is securely attached to the vehicle body.
Note
- Check that the windshield glass stoppers are attached to the vehicle body correctly.
- Check the clearance between the vehicle body and windshield glass.
Tech Tips

Press the glass with force of 98 N (10 kgf, 22 lbf) or more.

Text in Illustration
*1	Dam
*2	Adhesive
*3	Windshield

If necessary, use a scraper to correct the level or position of adhesive that has been applied.

Note

Apply adhesive onto the windshield glass rim.

Tech Tips

Press the glass with force of 98 N (10 kgf, 22 lbf) or more.

Hold the windshield glass using protective tape until applied adhesive becomes hard.

Note

Do not drive the vehicle for the time described in the table below.

Minimum Time

Temperature	Minimum Time Prior to Driving Vehicle
35°C (95°F)	1 hour and 30 minutes
20°C (68°F)	5 hours
5°C (41°F)	24 hours

INSPECT FOR LEAK AND REPAIR
1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
2. If water leaks into the cabin, allow the water to dry and add adhesive.
3. Remove the protective tape.
INSTALL ROOF HEADLINING ASSEMBLY

Return the front section of the roof headlining assembly to the original position.
INSTALL SUN ROOF OPENING TRIM MOULDING (w/ Sliding Roof)
1. Text in Illustration
  
  *1 Notch
  
  Align the recess of the sun roof opening trim moulding with the notch of the roof headlining and install the sun roof opening trim moulding.
  
  Note
  
  After installation, check that the corners fit correctly.
INSTALL VISOR HOLDER
1. Engage the 2 claws.
2. Push in the visor holder as shown in the illustration.
  
  Tech Tips
  
  Use the same procedure for the RH side and the LH side.
INSTALL NO. 1 ROOM LIGHT ASSEMBLY
1. Engage the guide and claw, and install the room light cover.
  
  Tech Tips
  
  Use the same procedure for the RH side and the LH side.
2. Engage the 4 claws and install the lens cover.
3. Engage the 4 claws and install the room light switch base to the No. 1 room light assembly.
4. Engage the 4 claws and install the No. 1 room light assembly.
INSTALL ASSIST GRIP SUB-ASSEMBLY
1. Assemble the assist grip sub-assembly as shown in the illustration.
2. Install the assist grip sub-assembly.
  
  Tech Tips
  
  Use the same procedure for the other 3 assist grips.
INSTALL VISOR ASSEMBLY LH
1. Install the 2 clips to the visor assembly LH.
2. Engage the 2 clips and install the visor assembly LH.
3. Engage the 4 claws and install the visor bracket cover.
INSTALL VISOR ASSEMBLY RH

Tech Tips

Use the same procedure as for the LH side.
INSTALL MAP LIGHT ASSEMBLY
1. Connect the connector.
2. Engage the 4 claws and 4 clips, and install the map light assembly.
INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)
1. Slide the inner rear view mirror assembly in the direction indicated by the arrow shown in the illustration to install it.
INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)
1. w/o Rear View Monitor System:
  1. Slide the inner rear view mirror assembly in the direction indicated by the arrow shown in the illustration to install it.
  2. Using a "TORX" socket wrench (T20), install the inner rear view mirror with the screw.
    
    Torque:
    
    1.8 N*m { 18 kgf*cm, 16 in.*lbf }
  3. Connect the connector.
2. w/ Rear View Monitor System:
  1. Install the inner rear view mirror assembly as shown in the illustration.
  2. Using a "TORX" socket wrench (T20), install the screw.
    
    Torque:
    
    1.8 N*m { 18 kgf*cm, 16 in.*lbf }
  3. Connect the connector.
INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ EC Mirror)
1. w/o Rear View Monitor System:
  1. Engage the 6 claws and temporarily install the inner rear view mirror stay holder cover.
  2. Slide the inner rear view mirror stay holder cover and engage the 2 claws as shown in the illustration to install the cover.
2. w/ Rear View Monitor System:
  1. Engage the 2 guides to install the inner rear view mirror stay holder.

Text in Illustration
*1	Notch

INSTALL RAIN SENSOR TAPE (w/ Rain Sensor)

Tech Tips

Perform this step if replacing rain sensor tape.

Text in Illustration
*1	Rain Sensor Tape

Remove the releasing sheet (yellow side) from a new rain sensor tape and attach the tape to the position indicated in the illustration (the sensor part of the rain sensor) while pushing out air bubbles with your fingers.

Standard Clearance
Area	Measurement
A	7.3 mm (0.287 in.)
B	13.5 mm (0.532 in.)

Remove the releasing sheet (white side) from the rain sensor tape.
Note
- The rain sensor tape can be reused. However, replace it with a new one if it is dirty or damaged.
- Check that the old rain sensor tape is not left on the windshield glass. If the tape is still on the windshield glass, remove it before installing the rain sensor.
- Do not touch the sensor tape surface or the glass surface directly with your fingers.
- Clean up dirt on the glass with a piece of cloth, etc.

INSTALL RAIN SENSOR (w/ Rain Sensor)
1. Connect the connector.
2. Text in Illustration
  
  *1 Stopper
  
  Gradually attach the rain sensor to the glass surface to prevent air bubbles from forming between them.
3. Push in the stopper.
  Note
  - Do not touch the sensor tape surface or the glass surface directly with your fingers.
  - Clean up dirt on the glass with a piece of cloth, etc.
  - After installing the rain sensor, there should be no air bubbles between the windshield glass and the rain sensor tape.
INSTALL RAIN SENSOR COVER (w/ Rain Sensor)
1. Engage the 2 claws and install the rain sensor cover.
INSTALL FRONT PILLAR GARNISH LH
1. Remove the protective cover.
2. Text in Illustration
  
  *1 Protective Tape
  
  Make sure that the front pillar garnish clip is not damaged.
  Note
  
  If there is any damage, replace the garnish clip with a new one.
  
  When a garnish clip is being replaced, make sure to install it in the direction shown in the illustration.
3. Engage the guide.
4. Turn the end of the front pillar garnish clip 90° with needle-nosed pliers and install it to the front pillar garnish LH.
  
  Tech Tips
  
  Tape the tips of the needle-nosed pliers before use.
5. Engage the 2 clips to install the front pillar garnish LH.

Text in Illustration
*1	Stopper

INSTALL FRONT PILLAR GARNISH CORNER PIECE LH

Text in Illustration
*1	Protective Tape
*a	Guide (A)
*b	Guide (B)

Engage the 2 guides (B).

Engage the 2 guides (A) and 5 claws, then install the front pillar garnish corner piece LH.
Remove the protective tape.

INSTALL FRONT PILLAR GARNISH RH

Tech Tips

Use the same procedure as for the LH side.
INSTALL FRONT PILLAR GARNISH CORNER PIECE RH

Tech Tips

Use the same procedure as for the LH side.
INSTALL COWL TOP VENTILATOR LOUVER LH
1. Engage the clip and 6 claws, and install the cowl top ventilator louver LH.
INSTALL COWL TOP VENTILATOR LOUVER RH
1. Engage the clip and 11 claws, and install the cowl top ventilator louver RH.
INSTALL HOOD TO COWL TOP SEAL
1. Engage the 7 clips and install the hood to cowl top seal.

INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

Operate the wiper and stop the windshield wiper motor at the automatic stop position.

Text in Illustration
*1	Wiper Arm Serration
*2	Wire Brush
*3	Wiper Pivot Serration

When reusing the front wiper arm and blade assembly RH:

Clean the wiper arm serrations.

When reusing the windshield wiper link assembly:
1. Clean the wiper pivot serrations with a wire brush.
Text in Illustration

*1 Louver Edge

*2 Ceramic Notch

Install the front wiper arm and blade assembly RH with the nut to the position shown in the illustration.

Torque:

26 N*m { 265 kgf*cm, 19 ft.*lbf }

Tech Tips

Hold the arm hinge by hand to fasten the nut.

Area Measurement

A 17.5 to 32.5 mm (0.69 to 1.28 in.)

Text in Illustration
*1	Louver Edge
*2	Ceramic Notch

Area	Measurement
A	17.5 to 32.5 mm (0.69 to 1.28 in.)

INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

Operate the wiper and stop the windshield wiper motor at the automatic stop position.

Text in Illustration
*1	Wiper Arm Serration
*2	Wire Brush
*3	Wiper Pivot Serration

When reusing the front wiper arm and blade assembly LH:

Clean the wiper arm serrations.

When reusing the windshield wiper link assembly:
1. Clean the wiper pivot serrations with a wire brush.
Text in Illustration

*1 Louver Edge

*2 Ceramic Notch

Install the front wiper arm and blade assembly LH with the nut to the position shown in the illustration.

Torque:

26 N*m { 265 kgf*cm, 19 ft.*lbf }

Tech Tips

Hold the arm hinge by hand to fasten the nut.

Area Measurement

A 25.5 to 40.5 mm (1.00 to 1.59 in.)
Operate the front wipers while spraying washer fluid on the windshield glass. Make sure that the front wipers function properly and the wipers do not come into contact with the vehicle body.

INSTALL FRONT WIPER ARM HEAD CAP
1. Install the 2 front wiper arm head caps.
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Note

When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
INSTALL BATTERY BOX COVER
1. Engage the 3 guides to install the battery box cover.
INSTALL REAR DECK FLOOR BOX
1. Install the rear deck floor box.
INSTALL REAR FLOOR MAT
1. Install the rear floor mat.
INSPECT SRS WARNING LIGHT

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