FRONT EVAPORATOR TEMPERATURE SENSOR INSTALLATION


  1. INSTALL NO. 1 COOLER THERMISTOR


    1. A003UINE08
      Text in Illustration
      *1 From Tank
      *2 Fixed Part
      *3 Sensor Part

      Install the No. 1 cooler thermistor as shown in the illustration.

      Part Length
      A 34.3 mm 1.35 in.
      B 20.9 mm 0.822 in.
      C 50 mm 1.96 in.

      Note


      • Be sure to insert the thermistor only once because reinserting it will not allow it to be firmly secured.

      • When reusing the evaporator, insert the thermistor one row next to the one that has been used previously (X in the illustration).

      • After inserting the thermistor, do not apply excessive force to the wire.

      • Directly insert the thermistor until the edge of plastic case "a" comes into contact with evaporator "b".

  2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

      Compressor oil
      ND-OIL 8 or equivalent

      Note

      Keep the O-rings and O-ring fitting surfaces clean from dirt or any foreign objects.

    2. Install the No. 1 cooler evaporator sub-assembly together with the No. 1 cooler thermistor as a set.

    3. Engage the clamp.

    4. A003RPE

      Engage the 4 claws as shown in the illustration.

    5. Install the lower heater case with the 4 screws.

  3. INSTALL COOLER EXPANSION VALVE


    1. A003ULA

      Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

  4. INSTALL AIR CONDITIONING HARNESS ASSEMBLY


    1. Connect the connector.

    2. Engage each clamp and install the air conditioning harness assembly.

  5. INSTALL BLOWER ASSEMBLY (w/o PTC Heater)


    1. Install the blower assembly with the 3 screws.

    2. Connect the connector.

  6. INSTALL BLOWER ASSEMBLY (w/ PTC Heater)


    1. Install the blower assembly with the 3 screws.

    2. Connect the connector.

    3. Engage the quick heater connector and install the screw.

    4. Engage each clamp.

  7. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY


    1. Engage the 2 claws and install the No. 3 air duct sub-assembly.

  8. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY


    1. Engage the 2 claws and install the No. 2 air duct sub-assembly.

  9. INSTALL AIR CONDITIONING UNIT

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