FRONT DOOR LOCK INSTALLATION


  1. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. Install the front door inside locking cable assembly.

    2. Engage the 3 claws.

  2. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. Install the front door lock remote control cable assembly.

  3. INSTALL FRONT DOOR LOCK ASSEMBLY

    Note


    • When reusing the removed front door lock assembly, replace the door lock wiring harness seal on the connector with a new one.

    • Do not allow grease or dust to adhere to the door lock wiring harness seal surface of the connector.

    • Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water intrusion to the connection. This may result in a malfunction of the front door lock assembly.


    1. Apply MP grease to the sliding parts of the front door lock assembly.

    2. Install a new door lock wiring harness seal to the front door lock assembly.

    3. A003T60

      Insert the front door lock open rod to the front door lock assembly.

    4. Make sure that the front door lock open rod is securely connected to the front door lock assembly.

    5. Using a "TORX" socket wrench (T30), install the front door lock assembly with the 3 screws.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  4. INSTALL FRONT DOOR OUTSIDE HANDLE COVER


    1. A003UWF

      Engage the 2 claws to install the front door outside handle cover to the front door lock cylinder.

    2. A003U8A

      Install the front door lock cylinder.

      Tech Tips

      Make sure that the front door lock cylinder rod is inserted into the front door lock assembly.

    3. A003UAQ

      Using a T30 "TORX" socket wrench, install the front door lock cylinder with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    4. Install the hole plug.

  5. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    1. A003RPU

      Install the front door rear lower frame sub-assembly with the bolt.

  6. INSTALL FRONT DOOR GLASS RUN


    1. A003TCB

      Install the front door glass run.

  7. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY


    1. A003S0IE01

      Insert the front door glass sub-assembly into the front door panel along the front door glass run as shown in the illustration.

    2. A003TNQ

      Install the front door glass sub-assembly with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  8. INSTALL FRONT DOOR SERVICE HOLE COVER


    1. Apply butyl tape to the front door panel.

    2. Pass the front door lock remote control cable and rear door inside locking cable through a new front door service hole cover.

    3. A003TJBE02
      Text in Illustration
      *1 Reference Point

      Attach the front door service hole cover by using the reference points on the front door panel.

      Note

      Securely install the front door service hole cover avoiding wrinkles and air bubbles.

    4. Connect the connector.

  9. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP


    1. A003U7T

      Install the front door inner glass weatherstrip.

  10. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A003T8I

      Connect the front door lock remote control cable and front door inside locking cable to the front door inside handle sub-assembly.

    2. A003SJL

      Engage the 2 claws and install the front door inside handle sub-assembly.

  11. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. Connect each connector.

    2. A003SYF

      Engage the front door trim board with the 4 claws on the front door inner glass weatherstrip.

    3. Engage the 9 clips and install the front door trim board to the front door panel.

    4. A003T3P

      Install the 3 screws.

  12. INSTALL DOOR ASSIST GRIP COVER


    1. A003RR8

      Engage the 4 claws and install the door assist grip cover.

  13. INSTALL FRONT DOOR INSIDE HANDLE BEZEL


    1. A003RQF

      Engage the 3 claws and install the front door inside handle bezel.