REAR DOOR DISASSEMBLY


  1. REMOVE REAR NO. 2 FLOOR BOARD


    1. A01JB5ZE01

      Disengage the 2 guides <A> as shown in the illustration.

    2. Disengage the 3 guides <B> and remove the rear No. 2 floor board.

  2. REMOVE REAR DECK FLOOR BOX


    1. Remove the rear deck floor box.

  3. REMOVE REAR NO. 3 FLOOR BOARD


    1. A01JC33

      Disengage the 2 guides and remove the rear No. 3 floor board.

  4. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. A01JA8O

      Using a moulding remover, disengage the 3 claws and remove the rear door inside handle bezel plug.

  5. REMOVE DOOR ASSIST GRIP COVER


    1. A01JAP6

      Using a moulding remover, disengage the 6 claws, 2 clips and 3 guides, and remove the door assist grip cover.

  6. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. A01JBGI

      Disengage the 7 claws and 2 guides.

    2. Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.

  7. REMOVE REAR DOOR ARMREST COVER


    1. A01JBG5

      Remove the rear door armrest cover.

  8. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. A01JCQBE01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the rear door panel.

    2. A01JC69

      Remove the 2 screws.

    3. Using a clip remover, disengage the 8 clips.

    4. Pull out the rear door trim board sub-assembly in the direction indicated by the arrow in the illustration.

    5. Raise the rear door trim board sub-assembly and remove the rear door trim board sub-assembly together with the rear door inner glass weatherstrip.

    6. A01J8OM

      Disengage the 2 claws and disconnect the rear door inside handle sub-assembly.

    7. for 8 Speakers:


      1. Disconnect the connector.

  9. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A01JBD3

      Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly, and remove the rear door inside handle sub-assembly.

  10. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP


    1. A01JBB6

      Disengage the 7 claws and remove the rear door inner glass weatherstrip from the rear door trim board sub-assembly as shown in the illustration.

  11. REMOVE REAR NO. 2 SPEAKER ASSEMBLY (for 8 Speakers)


    1. A01J9DZ

      Remove the 2 screws and rear No. 2 speaker assembly.

  12. REMOVE REAR DOOR FRAME GARNISH


    1. A01J92B

      Disengage the clip and remove the rear door frame garnish.

      Tech Tips

      This garnish needs to be replaced with a new one because the clip will break when removing the rear door frame garnish.

  13. REMOVE REAR SPEAKER ASSEMBLY


    1. A01JC4B

      Disconnect the connector.

    2. Using a drill bit with a diameter of less than 4 mm (0.158 in.), drill out the 3 rivet heads and remove the rear speaker assembly.

      Note


      • Do not touch the cone part of the speaker.

      • Do not drill the rivet at an angle as this will cause damage to the drill and drill hole. Line up the drill and rivet, and carefully drill out the rivet head.

      • Be careful as the cut rivet will be very hot.

    3. Continue drilling and push out the remaining rivet fragments.

    4. Using a vacuum cleaner, remove the rivet fragments and shavings from the inside of the door.

  14. REMOVE REAR DOOR TRIM BRACKET


    1. A01JAN5

      Remove the 2 screws and rear door trim bracket.

  15. REMOVE REAR DOOR SERVICE HOLE COVER


    1. A01JCAT

      Disconnect the 2 connectors.

    2. Disengage the clamp and remove the rear door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the door.

  16. REMOVE REAR DOOR CHECK ASSEMBLY


    1. A01JBS9

      Remove the 3 bolts and rear door check assembly.

  17. REMOVE REAR DOOR WEATHERSTRIP


    1. A01JBM1

      Using a clip remover, disengage the 18 clips and remove the front door weatherstrip.

  18. REMOVE REAR DOOR GLASS RUN


    1. A01JCIU

      Remove the rear door glass run.

  19. REMOVE REAR DOOR WINDOW GUIDE SUB-ASSEMBLY


    1. A01JA23

      Remove the screw.

    2. Remove the bolt and rear door window guide sub-assembly.

  20. REMOVE REAR DOOR REAR GUIDE SEAL


    1. A01J8Q9E01
      Text in Illustration
      *1 Temporary Screw

      Loosen the temporary screw.

    2. Remove the 2 screws and rear door rear guide seal.

    3. Remove the temporary screw from the rear door window division bar sub-assembly.

  21. REMOVE REAR DOOR GLASS SUB-ASSEMBLY


    1. Connect the rear power window regulator motor connector.

    2. Connect the power window regulator switch assembly and move the rear door glass sub-assembly so that the door glass bolts can be seen.

    3. Disconnect the power window regulator switch assembly and rear power window regulator motor connector.


      1. w/ Navigation System for HDD:

        Note

        After the power switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) battery terminal.

    4. Disconnect the cable from the negative (-) battery terminal.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    5. A01J8IL

      Remove the 2 bolts and rear door glass sub-assembly as shown in the illustration.

      Note


      • After the bolts are removed, do not allow the door glass to fall.

      • Do not damage the door glass.

  22. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY


    1. A01JCNCE01
      Text in Illustration
      *1 Temporary Bolt

      Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator may fall and cause damage.

    2. Remove the 5 bolts.

    3. Remove the rear door window regulator assembly.

    4. Remove the temporary bolt from the rear door window regulator assembly.

  23. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY


    1. A01JCM6

      Using a T25 "TORX" socket wrench, remove the 3 screws and rear power window regulator motor assembly.

  24. REMOVE REAR DOOR LOCK ASSEMBLY (w/o Double Locking System)


    1. A01JC5J

      Using a T30 "TORX" socket wrench, remove the 3 screws.

    2. Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame.

    3. A01JDAN

      Remove the door lock wiring harness seal from the rear door lock assembly.

  25. REMOVE REAR DOOR LOCK ASSEMBLY (w/ Double Locking System)


    1. A01J8J4

      Using a T30 "TORX" socket wrench, remove the 3 screws.

    2. Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame.

    3. A01JDAX

      Remove the door lock wiring harness seal from the rear door lock assembly.

  26. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/o Double Locking System)


    1. A01J8OJ

      Using a screwdriver, disengage the 2 claws as shown in the illustration.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A01JD3H

      Remove the rear door lock remote control cable assembly as shown in the illustration.

  27. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/ Double Locking System)


    1. A01JBCM

      Using a screwdriver, disengage the 2 claws as shown in the illustration.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A01JBN2

      Remove the rear door lock remote control cable assembly as shown in the illustration.

  28. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/o Double Locking System)


    1. A01J9EQ

      Using a screwdriver, disengage the 4 claws as shown in the illustration.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A01JCU3

      Remove the rear door inside locking cable assembly as shown in the illustration.

  29. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/ Double Locking System)


    1. A01J9DV

      Using a screwdriver, disengage the 4 claws as shown in the illustration.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A01JC4J

      Remove the rear door inside locking cable assembly as shown in the illustration.

  30. REMOVE REAR DOOR OUTSIDE HANDLE COVER


    1. A01JD8D

      Using a T30 "TORX" socket wrench, loosen the screw.

      Tech Tips

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Disengage the claw and remove the rear door outside handle cover.

  31. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


    1. A01JCLG

      Pull and hold the release plate of the rear door outside handle frame sub-assembly as shown in the illustration.

      Note

      The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless the release plate of the rear door outside handle frame sub-assembly is pulled and held.

    2. A01J8RL

      Move the lever in the direction indicated by the arrow in the illustration.

    3. A01J9FC

      Remove the rear door outside handle assembly as shown in the illustration.

  32. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. A01J8NH

      Disengage the 3 claws and remove the rear door front outside handle pad.

  33. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    1. A01JA7C

      Disengage the 2 claws and remove the rear door rear outside handle pad.

  34. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. A01JBZR

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Slide the rear door outside handle frame sub-assembly to disengage the door handle nut and claw of the rear door outside handle frame sub-assembly, and then remove it.

  35. REMOVE REAR DOOR PANEL CUSHION


    1. A01JBX9

      Disengage the 2 claws and remove the 2 rear door panel cushions.

  36. REMOVE REAR DOOR BELT MOULDING ASSEMBLY


    1. A01JACVE01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the rear door belt moulding assembly.

    2. A01JB9G

      Using a screwdriver, disengage the 7 claws and remove the rear door belt moulding assembly.

  37. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

    Tech Tips

    When removing the rear door front window frame moulding, heat the vehicle body and rear door front window frame moulding using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or rear door front window frame moulding moulding excessively.


    1. Using a heat light, heat the rear door front window frame moulding.

    2. A01JCPBE01
      Text in Illustration
      *1 Double-sided Tape

      Using a moulding remover, remove the clip and rear door front window frame moulding.

  38. REMOVE NO. 2 BLACK OUT TAPE


    1. Using a heat light, heat the No. 2 black out tape and vehicle body.

      Heating Temperature
      Item Temperature
      Vehicle Body 40 to 60°C (104 to 140°F)

      Note

      Do not heat the vehicle body excessively.

    2. A01JD5K

      Pull back on one of the ends of the No. 2 black out tape to remove it.

      Tech Tips

      When pulling on the tape, pull it parallel to the body.

  39. REMOVE REAR DOOR OUTSIDE STRIPE


    1. Using a heat light, heat the rear door outside strip and vehicle body.

      Heating Temperature
      Item Temperature
      Vehicle Body 40 to 60°C (104 to 140°F)

      Note

      Do not heat the vehicle body excessively.

    2. A01JCAG

      Pull back on one of the ends of the rear door outside strip to remove it.

      Tech Tips

      When pulling on the strip, pull it parallel to the body.

  40. REMOVE REAR DOOR UPPER OUTSIDE STRIPE


    1. Using a heat light, heat the rear door upper outside strip and vehicle body.

      Heating Temperature
      Item Temperature
      Vehicle Body 40 to 60°C (104 to 140°F)

      Note

      Do not heat the vehicle body excessively.

    2. A01JBOX

      Pull back on one of the ends of the rear door upper outside strip to remove it.

      Tech Tips

      When pulling on the strip, pull it parallel to the body.

  41. REMOVE REAR DOOR LOWER OUTSIDE STRIPE


    1. Using a heat light, heat the rear door lower outside strip and vehicle body.

      Heating Temperature
      Item Temperature
      Vehicle Body 40 to 60°C (104 to 140°F)

      Note

      Do not heat the vehicle body excessively.

    2. A01J91Y

      Pull back on one of the ends of the rear door lower outside strip to remove it.

      Tech Tips

      When pulling on the strip, pull it parallel to the body.