FRONT DOOR DISASSEMBLY


  1. REMOVE REAR NO. 2 FLOOR BOARD


    1. A01JB5ZE01

      Disengage the 2 guides <A> as shown in the illustration.

    2. Disengage the 3 guides <B> and remove the rear No. 2 floor board.

  2. REMOVE REAR DECK FLOOR BOX


    1. Remove the rear deck floor box.

  3. REMOVE REAR NO. 3 FLOOR BOARD


    1. A01JC33

      Disengage the 2 guides and remove the rear No. 3 floor board.

  4. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. A01JB2W

      Using a moulding remover, disengage the 3 claws and remove the front door inside handle bezel plug.

  5. REMOVE ASSIST GRIP COVER


    1. A01J8SJ

      Using a moulding remover, disengage the 6 claws, 2 clips and 3 guides, and remove the assist grip cover.

  6. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. A01JCY6

      Disengage the 7 claws and 3 guides.

    2. Disconnect the connector and remove the power window regulator master switch assembly with front door armrest base panel.

  7. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. A01JACF

      Disengage the 7 claws and 3 guides.

    2. Disconnect the connector and remove the power window regulator switch assembly with front door armrest base panel.

  8. REMOVE DOOR ARMREST COVER


    1. A01JCMQ

      Remove the door armrest cover.

  9. REMOVE COURTESY LIGHT ASSEMBLY


    1. A01J8PYE01

      Using a moulding remover, disengage the claw.

    2. Disconnect the connector and remove the courtesy light assembly.

  10. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. A01JAQ1E01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the front door panel.

    2. A01J8I7

      Remove the 2 screws.

    3. Using a clip remover, disengage the 9 clips.

    4. Pull out the front door trim board sub-assembly in the direction indicated by the arrow in the illustration.

    5. Raise the front door trim board sub-assembly and remove the front door trim board sub-assembly together with the front door inner glass weatherstrip.

    6. A01JARO

      Disengage the 2 claws and disconnect the front door inside handle sub-assembly.

  11. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A01JCM2

      Disconnect the front door lock remote control cable and front door inside locking cable, and remove the front door inside handle sub-assembly.

  12. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP


    1. A01JBPA

      Disengage the 7 claws and remove the front door inner glass weatherstrip from the front door trim board sub-assembly as shown in the illustration.

  13. REMOVE OUTER MIRROR PROTECTOR


    1. A01JAO9

      Remove the screw.

    2. Disengage the 2 claws and remove the outer mirror protector.

  14. REMOVE OUTER MIRROR INSTALL HOLE COVER


    1. A01JBGL

      Disengage the 2 claws and guide, remove the outer mirror install hole cover.

  15. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY


    1. A01JAC6

      Disconnect the connector.

    2. Remove the 3 bolts.

    3. Disengage the clip and remove the outer rear view mirror assembly.

  16. REMOVE DOOR FRAME GARNISH


    1. A01JBLW

      Disengage the clip and remove the door frame garnish.

      Tech Tips

      This garnish needs to be replaced with a new one because the clip will break when removing the door frame garnish.

  17. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY


    1. A01JDBA

      Disconnect the connector.

    2. Using a drill bit with a diameter of less than 4 mm (0.158 in.), drill out the 3 rivet heads and remove the front No. 1 speaker assembly.

      Note


      • Do not touch the cone part of the speaker.

      • Do not drill the rivet at an angle as this will cause damage to the drill and drill hole. Line up the drill and rivet, and carefully drill out the rivet head.

      • Be careful as the cut rivet will be very hot.

    3. Continue drilling and push out the remaining rivet fragments.

    4. Using a vacuum cleaner, remove the rivet fragments and shavings from the inside of the door.

  18. REMOVE FRONT DOOR TRIM BRACKET


    1. A01J9TD

      Remove the 2 screws and front door trim bracket.

  19. REMOVE FRONT DOOR SERVICE HOLE COVER


    1. A01JD29

      Remove the front door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the door.

  20. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


    1. A01J8J2

      Remove the grommet.

    2. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.


      1. w/ Navigation System for HDD:

        Note

        After the power switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) battery terminal.

    3. Disconnect the cable from the negative (-) battery terminal and power window regulator master switch assembly.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    4. A01JCLM

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the door glass to fall.

    5. A01JC0SE01

      Remove the front door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.

      Note

      Do not damage the door glass.

  21. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY


    1. A01JB0RE01
      Text in Illustration
      *1 Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator may fall and cause damage.

    3. Remove the 5 bolts.

    4. Remove the front door window regulator assembly.

    5. Remove the temporary bolt from the front door window regulator assembly.

  22. REMOVE FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY


    1. A01J8YB

      Using a T25 "TORX" socket wrench, remove the 3 screws and front power window regulator motor assembly.

  23. REMOVE FRONT DOOR STIFFENER CUSHION


    1. A01JBC6E01
      Text in Illustration
      *1 Double-sided Tape

      Remove the 2 bolts and front door stiffener cushion.

  24. REMOVE FRONT DOOR GLASS RUN


    1. A01JD3R

      Remove the front door glass run.

  25. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    1. A01JA9Q

      Remove the bolt and front door rear lower frame sub-assembly as shown in the illustration.

  26. REMOVE FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. A01J9Y5

      Remove the hole plug.

    2. A01JCZ6

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover with lock cylinder assembly.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  27. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)


    1. A01JCW3

      Using a screwdriver, disengage the claw and 2 guides, and remove the front door outside handle cover as shown in the illustration.

  28. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)


    1. A01J8EH

      Remove the hole plug.

    2. A01JALV

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  29. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY


    1. w/ entry and start system:


      1. A01JAUR

        Disengage the 2 claws.

      2. Disconnect the connector.

    2. A01J8LS

      Move the lever in the direction indicated by the arrow in the illustration.

    3. A01JDAO

      Remove the front door outside handle assembly as shown in the illustration.

  30. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD


    1. A01J8I4

      Disengage the 3 claws and remove the front door front outside handle pad.

  31. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. A01JCVH

      Disengage the 2 claws and remove the front door rear outside handle pad.

  32. REMOVE FRONT DOOR LOCK ASSEMBLY (w/o Double Locking System)


    1. A01J9E0

      Disconnect the connector.

    2. Using a T30 "TORX" socket wrench, remove the 3 screws.

    3. Slide the front door lock assembly downward, and remove the front door lock assembly and cables as a unit.

    4. A01JCR9

      Remove the door lock wiring harness seal from the front door lock assembly.

  33. REMOVE FRONT DOOR LOCK ASSEMBLY (w/ Double Locking System)


    1. A01JAUY

      Disconnect the connector.

    2. Using a T30 "TORX" socket wrench, remove the 3 screws.

    3. Slide the front door lock assembly downward, and remove the front door lock assembly and cables as a unit.

    4. A01JAJ5

      Remove the door lock wiring harness seal from the front door lock assembly.

  34. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/o Double Locking System)


    1. A01J97P

      Using a screwdriver, disengage the 7 claws as shown in the illustration.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A01JAHB

      Remove the front door lock remote control cable assembly as shown in the illustration.

  35. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/ Double Locking System)


    1. A01JB6A

      Using a screwdriver, disengage the 7 claws as shown in the illustration.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A01J8KK

      Remove the front door lock remote control cable assembly as shown in the illustration.

  36. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY (w/o Double Locking System)


    1. A01JD68

      Remove the front door inside locking cable assembly as shown in the illustration.

  37. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY (w/ Double Locking System)


    1. A01JATZ

      Remove the front door inside locking cable assembly as shown in the illustration.

  38. REMOVE ELECTRICAL KEY WIRE HARNESS (w/ Entry and Start System)


    1. A01JCWX

      Disconnect the connector.

    2. Disengage the 4 clamps and remove the electrical key wire harness.

  39. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. A01JC4O

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Slide the front door outside handle frame sub-assembly to disengage the door handle nut and claw of the front door outside handle frame sub-assembly, and then remove it.

  40. REMOVE FRONT DOOR LOCK OPEN ROD


    1. A01JDC4E01

      Remove the front door lock open rod as indicated by the arrows, in the order shown in the illustration.

  41. REMOVE FRONT DOOR CHECK ASSEMBLY


    1. A01JA32

      Remove the 3 bolts and front door check assembly.

  42. REMOVE FRONT DOOR WEATHERSTRIP


    1. A01JBAH

      Using a clip remover, disengage the 18 clips and remove the front door weatherstrip.

  43. REMOVE FRONT DOOR PANEL CUSHION


    1. A01JCHB

      Disengage the 2 claws and remove the 2 front door panel cushions.

  44. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY


    1. A01J9IFE01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the front door belt moulding assembly.

    2. A01JBQE

      Using a screwdriver, disengage the 7 claws and remove the front door belt moulding assembly.

  45. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING

    Tech Tips

    When removing the front door rear window frame moulding, heat the vehicle body and front door rear window frame moulding using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or front door rear window frame moulding moulding excessively.


    1. Using a heat light, heat the front door rear window frame moulding.

    2. A01JAB2E01
      Text in Illustration
      *1 Double-sided Tape

      Using a moulding remover, remove the clip and front door rear window frame moulding.

  46. REMOVE NO. 1 BLACK OUT TAPE


    1. Using a heat light, heat the No. 1 black out tape and vehicle body.

      Heating Temperature
      Item Temperature
      Vehicle Body 40 to 60°C (104 to 140°F)

      Note

      Do not heat the vehicle body excessively.

    2. A01JDBE

      Pull back on one of the ends of the No. 1 black out tape to remove it.

      Tech Tips

      When pulling on the tape, pull it parallel to the body.

  47. REMOVE FRONT DOOR OUTSIDE STRIPE


    1. Using a heat light, heat the front door outside strip and vehicle body.

      Heating Temperature
      Item Temperature
      Vehicle Body 40 to 60°C (104 to 140°F)

      Note

      Do not heat the vehicle body excessively.

    2. A01JBMH

      Pull back on one of the ends of the front door outside strip to remove it.

      Tech Tips

      When pulling on the strip, pull it parallel to the body.

  48. REMOVE FRONT DOOR LOWER OUTSIDE STRIPE


    1. Using a heat light, heat the front door lower outside strip and vehicle body.

      Heating Temperature
      Item Temperature
      Vehicle Body 40 to 60°C (104 to 140°F)

      Note

      Do not heat the vehicle body excessively.

    2. A01J96L

      Pull back on one of the ends of the front door lower outside strip to remove it.

      Tech Tips

      When pulling on the strip, pull it parallel to the body.

  49. REMOVE FRONT DOOR REAR OUTSIDE STRIPE


    1. Using a heat light, heat the front door rear outside strip and vehicle body.

      Heating Temperature
      Item Temperature
      Vehicle Body 40 to 60°C (104 to 140°F)

      Note

      Do not heat the vehicle body excessively.

    2. A01J8EL

      Pull back on one of the ends of the front door rear outside strip to remove it.

      Tech Tips

      When pulling on the strip, pull it parallel to the body.