SLIDING ROOF HOUSING INSTALLATION


  1. TEMPORARILY INSTALL REAR SLIDE ROOF PANEL SUB-ASSEMBLY


    1. Temporarily install the rear slide roof panel sub-assembly with the 16 nuts.

      Note


      • When installing the roof panel to the vehicle, first install the roof panel center front and center rear alignment bolts to the vehicle front and rear alignment bolt installation points, as shown in the illustration.

      • When installing the roof panel, be careful not to damage the vehicle.

      • Perform this step with 2 or more technicians.

    2. Check that the alignment bolts are firmly installed.

      A01JC8XE01
      Text in Illustration
      *1 Alignment Bolt *2 Windshield Glass Moulding

      Note


      • When the bolts are not firmly installed, water leaks and malfunctions will occur.

      • Make sure that the lip of the windshield glass moulding is not folded down.

  2. FULLY TIGHTEN REAR SLIDE ROOF PANEL SUB-ASSEMBLY


    1. A01JB1KE01
      Text in Illustration
      *1 Front Side

      Fully tighten the 16 nuts to install the rear slide roof panel sub-assembly.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

      Tech Tips

      Tighten the nuts in the order indicated in the illustration.

  3. CLEAN MOON ROOF GLASS ASSEMBLY


    1. A01JBMCE01

      Clean the outer edge of the moon roof glass with a non-residue solvent.

      Note


      • Do not touch the moon roof glass surface after cleaning it.

      • Be careful not to damage the glass.

      • Even if using a new moon roof glass, clean the moon roof glass with a non-residue solvent.

  4. INSTALL MOON ROOF GLASS ASSEMBLY


    1. Using a brush, coat the installation surface on the rear slide roof panel sub-assembly with Primer M.

      A01J90IE01
      Text in Illustration
      *1 Brush *2 Primer M
      *3 Adhesive - -

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Using a brush or a sponge, coat the application area of the adhesive with Primer G.

      A01JC9RE01
      Text in Illustration
      *1 Primer G
      Standard
      Area Dimension
      a 7.0 mm (0.276 in.)
      b 8.0 mm (0.315 in.)
      c 16.0 mm (0.630 in.)

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Apply adhesive to the rear sliding roof rail sub-assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A01JBAAE01

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        Tech Tips

        After cutting off the tip, use all the adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with cartridge.

      3. Apply adhesive to the rear sliding roof rail sub-assembly as shown in the illustration.

        A01JAHUE01
        Text in Illustration
        *1 Adhesive
        Standard Dimension
        Area Dimension
        a 100 mm (3.94 in.)
        b 14.0 mm (0.551 in.)
        c 22.0 mm (0.866 in.)
        d 8.0 mm (0.315 in.)

    4. Install the moon roof glass assembly.


      1. A01JAPSE01
        Text in Illustration
        *1 Matchmark

        Position the moon roof glass assembly so that the matchmarks are aligned, and press it in gently along the rim (when glass without a clip is used).

      2. Lightly press the moon roof glass assembly to ensure that the moon roof glass assembly is securely fit to the vehicle body (when glass without a clip is used).

        Tech Tips

        Press the moon roof glass assembly with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. A01JD43

        Using suction cups, engage the 2 clips to install the moon roof glass assembly.

        Note


        • Check that the clips are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and moon roof glass assembly.

      4. Lightly press the front surface of the moon roof glass assembly to ensure that the moon roof glass assembly is securely fit to the vehicle body.

        Tech Tips

        Press the moon roof glass assembly with a force of 98 N (10 kgf, 22.0 lbf) or more.

      5. Inspect the position of the moon roof glass assembly so that the measurements are within the standard values shown in the illustration.

        A01J9QRE01
        Standard
        Area Measurement
        a

        7.4 mm + 2.0 mm (0.291 in. + 0.0787 in.)

        7.4 mm - 2.0 mm (0.291 in. - 0.0787 in.)
        b

        5.0 mm + 2.0 mm (0.197 in. + 0.0787 in.)

        5.0 mm - 2.0 mm (0.197 in. - 0.0787 in.)

        Tech Tips

        "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

      6. Hold the moon roof glass assembly using protective tape until applied adhesive becomes hard.

        Note

        Do not drive the vehicle within the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  5. INSTALL SLIDING ROOF RAIL SUB-ASSEMBLY


    1. Install the sliding roof rail sub-assembly with the 12 nuts.

      A01JCAD
      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    2. Engage the clamp.

    3. Connect the connector.

  6. INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET LH


    1. A01J8MW

      Install the center sliding roof housing mounting bracket LH with the 2 bolts and 2 nuts.

      Torque:
      Bolt
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
      Nut
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  7. INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  8. INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET LH


    1. A01J8SQ

      Install the front sliding roof housing mounting bracket LH with the 2 bolts and 2 nuts.

      Torque:
      Bolt
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
      Nut
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  9. INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  10. ADJUST FULLY CLOSED POSITION


    1. A01JDAQE02
      Text in Illustration
      *1 Matchmark
      *a Rear Side

      Using a screwdriver, slide the sliding roof drive cable to align the matchmarks.

      Tech Tips

      Tape the screwdriver tip before use.

  11. INSTALL SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY


    1. When replacing the sliding roof drive gear sub-assembly with a new ones:


      1. A01JC79E01

        Install a new slide roof motor cushion as shown in the illustration.

        Standard
        Area Dimension
        a 1.0 mm (0.0394 in.)
        b 1.5 mm (0.0591 in.)
    2. A01JCHQ

      Install the sliding roof drive gear sub-assembly with the 2 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  12. INSTALL REAR SIDE RAIL SPACER LH


    1. A01JB4J

      Engage the 2 clamps and install the rear side rail spacer LH

  13. INSTALL REAR SIDE RAIL SPACER RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  14. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH


    1. Check that the power switch is off.

    2. Check that the cable is disconnected from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. Temporarily install the curtain shield airbag assembly with the 5 hooks.

      A01J9PP

      Note

      Do not twist the curtain shield airbag assembly when installing it.

    4. Install the curtain shield airbag assembly to the body panel with 4 new clips and 4 new spacers.

      A01JB9X

      1. A01JCNVE04
        Text in Illustration
        *1 Pin
        *2 Clip
        *3 Airbag
        *4 Body
        *5 Spacer

        Install 4 new pins as shown in the illustration.

        Note

        Make sure that the pins of the clips are pushed in firmly.

    5. Install the 5 bolts.

      A01J8JG
      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
    6. A01JCSQ

      Connect the curtain shield airbag connector.

      Note

      When connecting any airbag connector, take care not to damage the airbag wire harness.

    7. Push in the lock to install the airbag connector.

  15. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  16. TEMPORARILY INSTALL TILT ROOF GLASS SUB-ASSEMBLY


    1. A01JB6U

      Using a T20 "TORX" driver, install the tilt roof glass sub-assembly with the 6 screws.

  17. TEMPORARILY INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY


    1. A01J8DL

      Using a T25 "TORX" driver, install the 6 screws.

  18. ADJUST SLIDING ROOF GLASS


    1. Adjust the sliding roof glass sub-assembly:

      A01J9MKE01

      1. Adjust the position of the sliding roof glass sub-assembly so that the measurements are within the standard values shown in the illustration.

        Standard
        Area Measurement
        a

        7.4 mm + 2.0 mm (0.291 in. + 0.0787 in.)

        7.4 mm - 2.0 mm (0.291 in. - 0.0787 in.)
        b

        0 + 2.0 mm (0 + 0.0787 in.)

        0 - 1.0 mm (0 - 0.0394 in.)
        c

        5.0 mm + 2.0 mm (0.197 in. + 0.0787 in.)

        5.0 mm - 2.0 mm (0.197 in. - 0.0787 in.)
        d

        1.9 mm + 1.0 mm (0.0748 in. + 0.0394 in.)

        1.9 mm - 1.0 mm (0.0748 in. - 0.0394 in.)

        Tech Tips

        "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

      2. After adjusting the sliding roof glass sub-assembly, using a T25 "TORX" driver, fully tighten the 6 screws to install the sliding roof glass sub-assembly.

        Torque:
        4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    2. Adjust the tilt roof glass sub-assembly:


      1. Adjust the position of the tilt roof glass sub-assembly so that the measurements are within the standard values shown in the illustration.

        Standard
        Area Measurement
        a

        7.4 mm + 2.0 mm (0.291 in. + 0.0787 in.)

        7.4 mm - 2.0 mm (0.291 in. - 0.0787 in.)
        e

        0 + 2.0 mm (0 + 0.0787 in.)

        0 - 1.0 mm (0 - 0.0394 in.)
        f

        4.0 mm + 2.0 mm (0.158 in. + 0.0787 in.)

        4.0 mm - 2.0 mm (0.158 in. - 0.0787 in.)

        Tech Tips

        "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

      2. After adjusting the tilt roof glass sub-assembly, using a T20 "TORX" driver, fully tighten the 6 screws to install the tilt roof glass sub-assembly.

        Torque:
        2.8 N*m  { 28 kgf*cm, 25 in.*lbf }

  19. INSPECT FOR WATER LEAKS


    1. After adjusting the roof glass sub-assembly, inspect for water leaks.

    2. If there are any leaks, readjust the roof glass sub-assembly.

  20. INSTALL ROOF HEADLINING ASSEMBLY

    Tech Tips

    Refer to the procedure from Install Roof Headlining Assembly Click here.

  21. INSTALL SLIDING ROOF SIDE GARNISH LH


    1. A01JBUG

      Install the sliding roof side garnish LH.

  22. INSTALL SLIDING ROOF SIDE GARNISH RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  23. RESET SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY

    Click here

  24. INSPECT SLIDING ROOF SYSTEM

    Click here