BACK DOOR ADJUSTMENT

A01J8R7E01
Text in Illustration
*1 Centering Bolt
*2 Standard Bolt

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

  • Centering bolts are used to mount the door hinge to the vehicle body and door. The door cannot be adjusted with the centering bolts installed. Substitute the centering bolts with standard bolts (with washers) when making adjustments.

  • Specified torque for standard bolts is shown in the standard bolt chart Click here.


  1. INSPECT BACK DOOR


    1. Check that the clearance measurements of areas *1 through *13 are within each standard range.

      A01JCPWE01
      Standard Clearance
      Area Measurement Area Measurement
      *1 5.7 to 8.7 mm (0.224 to 0.343 in.) *2 0 to 3.0 mm (0 to 0.118 in.)
      *3 5.7 to 8.7 mm (0.224 to 0.343 in.) *4 0 to 3.0 mm (0 to 0.118 in.)
      *5 3.2 to 6.2 mm (0.126 to 0.244 in.) *6 3.6 to 6.6 mm (0.142 to 0.260 in.)
      *7 2.85 to 6.85 mm (0.112 to 0.270 in.) *8 9.65 to 13.65 mm (0.380 to 0.537 in.)
      *9 2.85 to 6.85 mm (0.112 to 0.270 in.) *10 4.0 to 8.0 mm (0.157 to 0.315 in.)
      *11 4.5 to 8.5 mm (0.177 to 0.335 in.) *12 3.85 to 7.85 mm (0.152 to 0.309 in.)
      *13 4.35 to 7.35 mm (0.171 to 0.289 in.) - -
  2. REMOVE REAR NO. 2 FLOOR BOARD


    1. A01JB5ZE01

      Disengage the 2 guides <A> as shown in the illustration.

    2. Disengage the 3 guides <B> and remove the rear No. 2 floor board.

  3. REMOVE REAR DECK FLOOR BOX


    1. Remove the rear deck floor box.

  4. REMOVE DECK TRIM SERVICE HOLE COVER


    1. A01JD05

      Disengage the 2 claws and 3 guides, and remove the deck trim service hole cover.

  5. REMOVE REAR DECK TRIM COVER


    1. A01JCDX

      Disengage the 4 claws and 4 guides, and remove the rear deck trim cover.

  6. ADJUST BACK DOOR


    1. A01JCIW

      Before adjusting the upper end of the back door up and down or left and right, loosen the bolts.

    2. Tighten the body side hinge after the adjustment.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }
    3. A01JD7V

      Loosen the 3 bolts.

    4. Tighten the bolts after the adjustment.

      Torque:
      7.5 N*m  { 77 kgf*cm, 66 in.*lbf }
    5. A01JC2ZE01
      Text in Illustration
      *a Vehicle Body Side
      *b Door Side

      After adjusting the back door position, adjust the positions of the lower back door stopper and lower back door stopper cushion.

  7. INSTALL REAR DECK TRIM COVER


    1. A01JCDX

      Engage the 4 claws and 4 guides to install the rear deck trim cover.

  8. INSTALL DECK TRIM SERVICE HOLE COVER


    1. A01JD05

      Engage the 3 guides.

    2. Engage the 2 claws to install the deck trim service hole cover.

  9. INSTALL REAR DECK FLOOR BOX


    1. Install the rear deck floor box.

  10. INSTALL REAR NO. 2 FLOOR BOARD


    1. A01JCWRE01

      Engage the 3 guides <A>.

    2. Engage the 2 guides <B> and install the rear No. 2 floor board as shown in the illustration.