QUARTER WINDOW GLASS INSTALLATION


  1. CLEAN QUARTER WINDOW ASSEMBLY


    1. A01JBMC

      Clean the outer edges of the quarter window assembly with a non-residue solvent.

      Note


      • Do not touch the glass surface after cleaning it.

      • Be careful not to damage the glass or clips.

  2. INSTALL QUARTER WINDOW ASSEMBLY


    1. Using a brush or a sponge, apply Primer M to the exposed part of the vehicle body.

      A01J94XE01
      Text in Illustration
      *1 Brush *2 Primer M
      *3 Adhesive *4 Edge of Curved Surface

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

    2. Using a brush or a sponge, apply Primer G to the contact surface of the quarter window glass.

      A01J9CLE01
      Text in Illustration
      *1 Ceramic Notch x 20 - -
      Item Dimension
      a 11.0 mm (0.433 in.)
      b 19.0 mm (0.748 in.)

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

      Note


      • To prevent the glass from breaking at low temperatures, ensure that no primer adheres to the contact surface between the moulding and glass during application.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Apply adhesive to the quarter window assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A01JBAAE03

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Item Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

      2. Load the sealer gun with cartridge.

      3. Apply adhesive to the quarter window glass as shown in the illustration.

        A01JAOLE01
        Text in Illustration
        *1 Ceramic Notch x 20 - -

    4. Install the quarter window glass to the vehicle body.


      1. A01JC4AE01
        Text in Illustration
        *1 Matchmark

        Position the quarter window glass so that the matchmarks are aligned, and press it in gently along the rim (when a window with missing clips is used).

      2. Lightly press the front surface of the windshield glass to ensure that the windshield glass is securely fit to the vehicle body (when a window with missing clips is used).

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. A01JAY5

        Engage the 3 clips to install the quarter window glass (when a window without missing clips is used used).

      4. Hold the quarter window assembly in place securely with protective tape or equivalent until the adhesive hardens.

        Note


        • Allow the primer to dry for 3 minutes or more.

        • Check that the clips are attached to the body correctly.

        • Check the clearance between the body and glass.

      5. Lightly press the outer surface of the glass to ensure that the glass is securely fit to the vehicle body.

      6. A01JCLSE06

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the glass rim.

        Note

        Do not drive the vehicle within the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  3. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  4. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY


    1. Engage the 9 clips to install the roof side inner garnish assembly LH.

      A01JCXV

  5. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH (for LH Side)


    1. Connect the connector.

    2. Engage the 7 claws and 2 clips.

    3. Install the deck trim side panel assembly LH with the screw.

      A01J8UZ

  6. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH (for RH Side)


    1. Engage the 7 claws and 2 clips.

    2. Install the deck trim side panel assembly RH with the screw.

      A01JCY2

  7. INSTALL TONNEAU COVER HOLDER CAP


    1. A01JASW

      Engage the claw to install the tonneau cover holder cap.

  8. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY


    1. A01JAKN

      Engage the 2 guides.

    2. Install the 2 luggage hold belt striker assemblies with the 2 bolts.

  9. INSTALL REAR DECK TRIM COVER


    1. A01JCDX

      Engage the 4 claws and 4 guides to install the rear deck trim cover.

  10. INSTALL DECK TRIM SERVICE HOLE COVER


    1. A01JD05

      Engage the 3 guides.

    2. Engage the 2 claws to install the deck trim service hole cover.

  11. INSTALL REAR NO. 1 FLOOR BOARD


    1. A01JBVX

      Engage the 2 claws and 2 clips.

    2. Install the rear No. 1 floor board with the bolt.

  12. INSTALL REAR NO. 2 FLOOR BOARD SUB-ASSEMBLY


    1. A01JCFP

      Engage the claw and 2 clips to install the rear No. 2 floor board sub-assembly.

  13. INSTALL REAR NO. 1 FLOOR BOARD SUB-ASSEMBLY


    1. A01J8Q1

      Engage the 2 claws and 2 clips to install the rear No. 1 floor board sub-assembly.

  14. INSTALL DECK FLOOR BOX LH (for LH Side)


    1. A01J9G6

      Engage the 2 guides.

    2. Install the deck floor box LH with the clip.

  15. INSTALL REAR NO. 4 FLOOR BOARD (for LH Side)


    1. A01JB13

      Engage the guide to install the rear No. 4 floor board.

  16. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)


    1. Install the tonneau cover assembly.

  17. INSTALL REAR SIDE SEATBACK ASSEMBLY LH (for LH Side)


    1. A01JABT

      Engage the 2 guides as shown in the illustration.

    2. A01J9D6

      Install the rear side seatback assembly LH with the bolt.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  18. INSTALL REAR SIDE SEATBACK ASSEMBLY RH (for RH Side)


    1. A01J9RZ

      Engage the 2 guides as shown in the illustration.

    2. A01JCTM

      Install the rear side seatback assembly RH with the bolt.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  19. INSTALL REAR SEAT CUSHION ASSEMBLY


    1. A01JCUFE01
      Text in Illustration
      *1 100 mm (3.94 in.) or less
      *2 Guide
      *3 Hook

      Engage the 2 guides of the seat cushion to the seatback.

    2. Engage the 2 front hooks of the seat cushion to the vehicle body.

      Note

      When installing the seat cushion, make sure that the seat belt buckle is not under the seat cushion.

      Tech Tips

      Confirm that the seat cushion is firmly installed.

  20. CONNECT REAR DOOR OPENING TRIM WEATHERSTRIP


    1. A01JBZWE01
      Text in Illustration
      *1 Alignment Mark (Red)

      Align the alignment mark (Red) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the rear door opening trim weatherstrip LH.

      Note

      After installation, check that the corners fit correctly.

  21. INSTALL REAR DOOR SCUFF PLATE


    1. A01JA7L

      Engage the 7 claws to install the rear door scuff plate LH.

  22. INSTALL REAR NO. 3 FLOOR BOARD


    1. A01JC33

      Engage the 2 guides to install the rear No. 3 floor board.

  23. INSTALL REAR DECK FLOOR BOX


    1. Install the rear deck floor box.

  24. INSTALL NO. 2 REAR FLOOR BOARD


    1. A01JCWRE01

      Engage the 3 guides <A>.

    2. Engage the 2 guides <B> and install the rear No. 2 floor board as shown in the illustration.