BACK DOOR GLASS INSTALLATION


  1. INSTALL NO. 2 BACK DOOR GLASS SPACER


    1. Apply Primer G to the installation part of a new No. 2 back door glass spacer.

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. A01J9Z5E01
      Text in Illustration
      *1 Marking for Spacer Pasting

      Install the new No. 2 back door glass spacer onto the back window fix glass, as shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  2. INSTALL NO. 1 BACK DOOR GLASS SPACER

    Tech Tips

    Use the same procedure for the No. 1 spacer and No. 2 spacer.

  3. INSTALL NO. 2 BACK WINDOW LOWER MOULDING


    1. Apply Primer G to the installation part of a new No . 2 back window lower moulding.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

    2. A01J96ME02
      Text in Illustration
      *1 Edge of Curved Surface

      Install the new back window lower moulding onto the back window fix glass, as shown in the illustration.

      Standard Dimension
      Item Dimension
      a -1.5 to 1.5 mm (-0.0591 to 0.0591 in.)
      b 5.7 to 8.3 mm (0.224 to 0.326 in.)

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  4. INSTALL NO. 2 BACK WINDOW OUTSIDE MOULDING LH


    1. Apply Primer G to the installation part of a new NO. 2 back window outside moulding LH.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

    2. A01J94IE02
      Text in Illustration
      *1 Marking for Moulding Pasting

      Install the new NO. 2 back window outside moulding LH onto the back window fix glass, as shown in the illustration.

      Standard Dimension
      Item Dimension
      a 2.0 mm (0.0787 in.)

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  5. INSTALL NO. 2 BACK WINDOW OUTSIDE MOULDING RH

    Tech Tips

    Use the same procedure for the LH side and RH side.

  6. INSTALL NO. 2 BACK DOOR GLASS ADHESIVE DAM


    1. Apply Primer G to the installation part of a new NO. 2 back door glass adhesive dam.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

    2. A01J8ZSE02
      Text in Illustration
      *1 Marking for Dam Pasting

      Install the new NO . 2 back door glass adhesive dam onto the back window fix glass, as shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  7. INSTALL BACK WINDOW FIX GLASS


    1. Using a brush, coat the installation surface on the vehicle body with Primer M.

      A01JAA8E01
      Text in Illustration
      *1 Brush *2 Primer M
      *3 Adhesive - -

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Using a brush or a sponge, coat the application area of the adhesive with Primer G.

      A01JBBTE02

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips


      • Apply Primer G onto the ceramic notches.

      • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Apply adhesive to the back window fix glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A01JBAAE03

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Item Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        Tech Tips

        After cutting off the tip, use all the adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the back window fix glass as shown in the illustration.

        A01JARAE02
        Text in Illustration
        *1 Ceramic Notch - -

    4. Install the back window fix glass.


      1. Using suction cups, engage the 2 clips to install the back window fix glass.

        Note


        • Check that the clips are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and back window fix glass.

      2. Lightly press the front surface of the back window fix glass to ensure that the back window fix glass is securely fit to the vehicle body.

        Tech Tips

        Press the back window fix glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the glass rim.

      4. Hold the back window fix glass using protective tape until applied adhesive becomes hard.

        Note

        Do not drive the vehicle within the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    5. w/o Glass Breakage Sensor:


      1. A01JAQ7

        Connect the 2 connectors.

    6. w/ Glass Breakage Sensor:


      1. A01JBAB

        Connect the 3 connectors.

  8. INSTALL BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY


    1. for Back Window Fix Glass:


      1. Install the back door outside garnish sub-assembly Click here.

  9. INSTALL NO. 2 BACK WINDOW GLASS SPACER


    1. Apply Primer G to the installation part of a new No. 2 back window glass spacer.

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. A01JCHUE02
      Text in Illustration
      *1 Edge of Curved Surface
      *2 Back Window Glass Spacer

      Install the new No. 2 back window glass spacer onto the back door glass, as shown in the illustration.

      Standard Dimension
      Item Dimension
      a 69.0 mm (2.716 in.)
      b 66.1 mm (2.602 in.)
      c 48.7 mm (1.917 in.)
      d 49.7 mm (1.956 in.)
      e 69.9 mm (2.752 in.)
      f 89.9 mm (3.539 in.)

      Note


      • RH and LH spacers are different parts.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  10. INSTALL NO. 1 BACK WINDOW GLASS SPACER

    Tech Tips

    Use the same procedure for the No. 1 spacer and No. 2 spacer.

  11. INSTALL NO .1 BACK WINDOW LOWER MOULDING


    1. A01JBORE02

      Apply Primer G to the installation part of a new NO. 1 back window lower moulding.

      Standard Dimension
      Item Dimension
      a 3.0 to 7.0 mm (0.118 to 0.275 in.)

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

    2. A01JBBFE02
      Text in Illustration
      *1 Marking for Moulding Installation

      Install the new NO. 1 back window lower moulding onto the back door glass, as shown in the illustration.

      Standard Dimension
      Item Dimension
      a 0.3 to 3.3 mm (0.0118 to 0.129 in.)

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  12. INSTALL NO. 1 BACK WINDOW OUTSIDE MOULDING LH


    1. A01JAY0E02
      Text in Illustration
      *1 Print Mark

      Apply Primer G to the installation part of a new NO. 1 back window outside moulding LH.

      Standard Dimension
      Item Dimension
      a 8.0 to 12.0 mm (0.315 to 0.472 in.)

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

    2. A01J8GLE02

      Install the new NO. 1 back window outside moulding LH onto the back door glass, as shown in the illustration.

      Standard Dimension
      Item Dimension
      a 8.5 to 11.5 mm (0.334 to 0.452 in.)
      b 4.0 mm (0.157 in.)
      c 8.0 to 14.0 mm (0.315 to 0.551 in.)

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  13. INSTALL NO. 1 BACK WINDOW OUTSIDE MOULDING RH

    Tech Tips

    Use the same procedure for the LH side and RH side.

  14. INSTALL NO. 1 BACK DOOR GLASS ADHESIVE DAM


    1. Apply Primer G to the installation part of a new NO. 1 back door glass adhesive dam.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

    2. A01J9FRE02
      Text in Illustration
      *1 Marking for Dam Installation

      Install the new NO. 1 back door glass adhesive dam onto the back door glass, as shown in the illustration.

      Standard Dimension
      Item Dimension
      a 10.2 mm (0.401 in.)

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  15. INSTALL BACK DOOR GLASS


    1. Using a brush, coat the installation surface on the vehicle body with Primer M.

      A01JCA2E01
      Text in Illustration
      *1 Brush *2 Primer M
      *3 Adhesive - -

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Using a brush or a sponge, coat the application area of the adhesive with Primer G.

      A01J97NE01
      Text in Illustration
      *1 Ceramic Notch - -
      Standard Dimension
      Item Dimension
      a 14.0 mm (0.551 in.)

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips


      • Apply Primer G onto the ceramic notches.

      • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Apply adhesive to the back door glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A01JBAAE03

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Item Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        Tech Tips

        After cutting off the tip, use all the adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the back door glass as shown in the illustration.

        A01J9A5E01
        Text in Illustration
        *1 Ceramic Notch - -
        Standard Dimension
        Item Dimension
        a 4.8 mm (0.189 in.)

    4. Install the back door glass.


      1. A01J9SB

        Using suction cups, engage the 2 clips to install the back door glass.

        Note


        • Check that the clips are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and back door glass.

      2. Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.

        Tech Tips

        Press the back door glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. A01JCLSE06

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the glass rim.

      4. Hold the back door glass using protective tape until applied adhesive becomes hard.

        Note

        Do not drive the vehicle within the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
    5. A01JBYF

      w/o Glass Breakage Sensor:


      1. Connect the 2 connectors.

    6. w/ Glass Breakage Sensor:


      1. A01J93M

        Connect the 4 connectors.

  16. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  17. INSTALL REAR WIPER MOTOR ASSEMBLY


    1. for Back Door Glass:


      1. Install the rear wiper motor assembly Click here.

  18. INSTALL REAR WIPER MOTOR GROMMET


    1. for Back Door Glass:


      1. Install the rear wiper motor grommet Click here.

  19. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY


    1. for Back Door Glass:


      1. Install the rear wiper arm and blade assembly Click here.

  20. INSTALL REAR WIPER ARM HEAD CAP (w/ Resin Wiper Arm)


    1. for Back Door Glass:


      1. Install the rear wiper arm head cap Click here.

  21. INSTALL REAR SPOILER ASSEMBLY


    1. A01JCZ9

      Engage the 2 clips to install the rear spoiler assembly.

    2. A01J945

      Install the 5 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    3. Connect the connector.

  22. INSTALL BACK DOOR TRIM BOARD


    1. A01JD91

      Engage the 5 clips and 2 guides to install the back door trim board.

  23. INSTALL BACK DOOR TRIM BOARD ASSEMBLY


    1. A01J8I5

      Engage the 11 clips and 2 claws to install the back door panel trim assembly.

  24. INSTALL BACK DOOR SIDE GARNISH LH


    1. A01JD5B

      Engage the 3 clips and 2 claws to install the back door side garnish LH.

  25. INSTALL BACK DOOR SIDE GARNISH RH


    1. A01JBBG

      Engage the 3 clips and 2 claws to install the back door side garnish RH.

  26. INSTALL UPPER BACK DOOR TRIM PANEL ASSEMBLY


    1. A01J9Q5

      Engage the 4 clips and 4 claws to install the upper back door trim panel assembly.