FRONT SIDE FIX WINDOW GLASS INSTALLATION


  1. CLEAN FRONT SIDE FIX WINDOW ASSEMBLY


    1. A01JBMC

      Clean the outer edges of the front side fix window assembly with a non-residue solvent.

      Note


      • Do not touch the glass surface after cleaning it.

      • Be careful not to damage the glass or clips.

  2. INSTALL FRONT SIDE FIX WINDOW ASSEMBLY


    1. Using a brush or a sponge, apply Primer M to the exposed part of the vehicle body.

      A01JD9UE01
      Text in Illustration
      *1 Brush *2 Primer M
      *3 Adhesive *4 Edge of Curved Surface
      Standard Dimension
      Item Dimension
      a 25 mm (0.984 in.) or more

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

    2. Using a brush or a sponge, apply Primer G to the contact surface of the front side fix window assembly.

      A01JCQWE01
      Text in Illustration
      *1 Edge of Curved Surface - -

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

      Note


      • To prevent the glass from breaking at low temperatures, ensure that no primer adheres to the contact surface between the moulding and glass during application.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Apply adhesive to the front side fix window assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A01JBAAE01

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Item Dimension
        a 6.0 mm (0.236 in.)
        d 8.0 mm (0.315 in.)

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the front side fix window assembly as shown in the illustration.

        A01J8PPE01

    4. Install the front side fix window assembly to the vehicle body.


      1. A01JAZRE01
        Text in Illustration
        *1 Matchmark

        Position the front side fix window assembly so that the matchmarks are aligned, and press it in gently along the rim (when a window with missing clips is used).

      2. Lightly press the front side fix window assembly to ensure that the front side fix window assembly is securely fit to the vehicle body (when a window with missing clips is used).

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. A01JBWT

        Engage the 3 clips to install the front side fix window assembly (when a window without missing clips is used).

      4. Hold the front side fix window assembly in place securely with protective tape or equivalent until the adhesive hardens.

        Note


        • Allow the primer to dry for 3 minutes or more.

        • Check that the clips are attached to the body correctly.

        • Check the clearance between the body and glass.

      5. Lightly press the outer surface of the glass to ensure that the glass is securely fit to the vehicle body.

      6. A01JCLSE05

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the glass rim.

        Note

        Do not drive the vehicle within the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  3. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  4. INSTALL FRONT PILLAR GARNISH CORNER PIECE


    1. A01JAS2

      Engage the 3 claws to install the front pillar garnish corner piece LH.

  5. INSTALL FRONT PILLAR GARNISH


    1. A01JBCIE01
      Text in Illustration
      *1 Adhesive Tape
      *2 Protective Cover
      *3 Curtain Shield Airbag Assembly

      Remove the protective cover.

    2. A01JD90E01
      Text in Illustration
      *1 Front Pillar Garnish Clip
      *2 Protective Tape

      Make sure that the front pillar garnish clip is not damaged.

      Note


      • If there is any damage, replace the garnish clip with a new one.

      • When a garnish clip is being replaced, make sure to install it in the direction shown in the illustration.

    3. Engage the claw to direction indicated by the arrow (1).

    4. Engage the 3 guides to direction indicated by the arrow (2).

    5. Turn the end of the front pillar garnish clip 90° with needle-nosed pliers and install it to the front pillar garnish LH.

      Tech Tips

      Tape the needle-nosed pliers tip before use.

    6. A01J9PB

      Engage 2 clips to install the front pillar garnish LH.

  6. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP