FRONT EVAPORATOR TEMPERATURE SENSOR INSTALLATION


  1. INSTALL NO. 1 COOLER THERMISTOR


    1. A01JAQ0E01
      Text in Illustration
      *1 From Tank
      *2 Fixed Part
      *3 Sensor Part

      Install the No. 1 cooler thermistor as shown in the illustration.

      Part Length
      A 175 mm 6.89 in.
      B 161.6 mm 6.36 in.
      C 87.9 mm 3.46 in.
      D 50 mm 1.99 in.

      Note


      • Be sure to insert the thermistor only once because reinserting it into the same position will not allow it to be firmly secured.

      • When reusing the evaporator, insert the thermistor one row next to the one that has been used previously (X in the illustration).

      • After inserting the thermistor, do not apply excessive force to the wire.

      • Directly insert the thermistor until the edge of plastic case "a" comes into contact with evaporator "b".

  2. INSTALL COOLER EVAPORATOR SUB-ASSEMBLY


    1. A01J8ET

      Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces.

      Compressor oil
      ND-OIL 11 or equivalent

    2. Install the 2 O-rings to the cooler evaporator sub-assembly.

      Note


      • Keep the O-rings and O-ring fitting surfaces clean from dirt or any foreign objects.

      • Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.

    3. A01J9RD

      Engage the clamp and install the cooler evaporator sub-assembly with the No. 1 cooler thermistor.

      Tech Tips

      Completely cover the tube with the grommet.

    4. A01JAVZ

      Engage the 4 claws.

    5. Install the lower heater case with the 4 screws.

    6. A01JBTO

      Install the packing.

  3. INSTALL COOLER EXPANSION VALVE


    1. A01JBSF

      Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

  4. INSTALL BLOWER ASSEMBLY


    1. w/o PTC Heater:


      1. Engage the guide.

      2. Install the blower assembly with the 3 screws.

      3. Connect the connector.

        A01J8LD

    2. w/ PTC Heater:


      1. Engage the guide.

      2. Install the blower assembly with the 3 screws.

      3. Connect the connector.

      4. Engage each clamps.

      5. Install the screw and connect the quick heater connector.

        A01J8OOE01
        Text in Illustration
        *1 Quick Heater Connector - -

  5. INSTALL AIR CONDITIONING UNIT ASSEMBLY

    Tech Tips

    Refer to the procedure for Install Air Conditioning Unit Assembly Click here.