AIR CONDITIONING UNIT INSTALLATION


  1. TEMPORARILY TIGHTEN AIR CONDITIONING UNIT ASSEMBLY

    Note


    • Be sure to support the air conditioning unit assembly when removing it because failure to do so may cause the bracket of the air conditioning unit assembly to break.

    • When installing the air conditioning unit, eliminate static electricity by touching the vehicle body to prevent the components from being damaged.


    1. A01J95F

      Temporarily tighten the air conditioning unit assembly with the bolt and the nut.

    2. Engage the the cooler drain hose as shown in the illustration.

      Note

      Connect the cooler drain hose firmly to prevent water leaks.

  2. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY


    1. Install the instrument panel reinforcement assembly with the 6 bolts <A>.

    2. Install the air conditioning unit assembly with the 3 bolts <B>.

      Torque:
      Torque: <B>
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

      Tech Tips

      Tighten the bolts in the order shown in the illustration.

      A01J9ZLE01

    3. Engage each clamp.

      A01JCEC

  3. INSTALL AIR CONDITIONING UNIT ASSEMBLY


    1. A01J9PM

      Install the air conditioning unit with the nut assembly with the bolt and nut.

      Torque:
      Bolt
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
      Nut
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  4. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY


    1. A01JAW8

      Install the No. 3 air duct sub-assembly with the 2 nuts.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  5. INSTALL LOWER DEFROSTER NOZZLE ASSEMBLY


    1. A01JBYC

      Engage the 6 claws and remove the lower defroster nozzle assembly.

    2. Engage the clamp.

  6. INSTALL DEFROSTER NOZZLE ASSEMBLY


    1. A01J9JI

      Install the defroster nozzle assembly as shown in the illustration.

    2. A01J8DO

      Engage the 3 claws.

  7. INSTALL NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY


    1. A01JA0Y

      Install the No. 2 instrument panel brace sub-assembly with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    2. Install the bolt and nut.

    3. Install the screw <B> and 2 nuts to the computer integration box RH.

    4. Engage each clamp.

    5. Connect each connector.

    6. Install the 3 screws <A>.

    7. Install the bolt and connect the earth wire.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }
      A01JBJXE01
      Text in Illustration
      *1 Screw <A> *2 Bolt
      *3 Earth wires *4 Screw <B>
      *5 Nut *6 Computer integration box RH

  8. INSTALL NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY


    1. A01JCUJ

      Install the No. 1 instrument panel brace sub-assembly with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    2. Install the bolt and nut.

    3. Check that the power switch is off.

    4. Check that the cable is disconnected from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    5. Connect the center airbag sensor connectors to the center airbag sensor assembly as shown in the illustration.

      Note

      When connecting any airbag connector, take care not to damage the airbag wire harness.

    6. Check that the waterproof sheet on the top of the center airbag sensor is not folded or deformed.

    7. Check that there is no looseness in the installation parts of the center airbag sensor assembly.

    8. Connect each connector.

    9. Engage each clamp and claw.

    10. Install the screw.

    11. Install the 2 bolts and connect the 2 earth wires.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }
      A01JAFQE01
      Text in Illustration
      *1 Center airbag sensor connector *2 Screw
      *3 Bolt *4 Earth wires
      *5 Waterproof Sheet - -

  9. INSTALL NO. 3 SIDE DEFROSTER NOZZLE DUCT


    1. A01JBDQ

      Install the No. 3 side defroster nozzle duct with the clip.

  10. INSTALL REAR NO. 1 AIR DUCT


    1. A01JA8X

      Engage the 4 claws to install the rear No. 1 air duct.

  11. INSTALL REAR NO. 3 AIR DUCT


    1. A01JBVE

      Engage the 2 claws to install the rear No. 3 air duct.

    2. A01JBMVE01

      Engage the 2 claws and install the clip.

    3. Engage the fastener to install the floor carpet to the original position as shown in the illustration.

      Text in Illustration
      *1 Fastener
    4. A01JD75

      Engage each claw to close the door scuff plate clamps as shown in the illustration.

  12. INSTALL REAR NO. 2 AIR DUCT


    1. A01J8IY

      Engage the 2 claws to install the rear No. 2 air duct.

    2. A01JD63E01

      Engage the 2 claws and install the clip.

    3. Engage the fastener to install the floor carpet to the original position as shown in the illustration.

      Text in Illustration
      *1 Fastener
    4. A01JCV6

      Engage each claw to close the door scuff plate clamps as shown in the illustration.

  13. INSTALL STEERING POST ASSEMBLY


    1. A01JBE3

      Install the steering post assembly with the bolt and 2 nuts.

      Torque:
      Bolt
      36 N*m  { 367 kgf*cm, 27 ft.*lbf }
      Nut
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Note

      There are two different bolt sizes (12 mm (0.472 in.) or 14 mm (0.551 in.)) available.

    2. Connect the connectors and engage the wire harness clamps to the steering post assembly.

    3. A01JALD

      Connect the connector to the power steering ECU assembly.

    4. A01JBP6

      Connect the connector to the power steering ECU assembly.

      Tech Tips

      As shown in the illustration, securely return the lock lever to its original position to connect the connector.

    5. Engage the 2 wire harness clamps.

  14. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. A01JCMHE01
      Text in Illustration
      *1 Matchmark

      Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering intermediate shaft to connect the No. 2 steering intermediate shaft assembly to the steering intermediate shaft.

    2. Install the bolt.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

  15. INSTALL COLUMN HOLE COVER SILENCER SHEET


    1. A01JBKY

      Install the column hole cover silencer sheet with the 2 clips.

    2. Install the floor carpet.

  16. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY


    1. A01JALA

      Engage the 2 claws to install the No. 2 air duct sub-assembly.

  17. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

    for LHD: Click here

    for RHD: Click here

  18. INSTALL PUSH ROD PIN

    for LHD: Click here

    for RHD: Click here

  19. INSTALL BRAKE PEDAL RETURN SPRING

    for LHD: Click here

    for RHD: Click here

  20. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

  21. INSTALL STOP LIGHT SWITCH ASSEMBLY


    1. A01JAGJ

      Insert the stop light switch assembly until the threaded sleeve hits the pedal.

      Note

      When inserting the stop light switch assembly, support the pedal from behind so that the pedal is not pushed in.

    2. A01JCAPE01

      Make a quarter turn clockwise to install the stop light switch assembly.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf, or less }

      Note

      When inserting the stop light switch assembly, support the pedal from behind so that the pedal is not pushed in.

    3. Connect the connector.

    4. Check the protrusion of the plunger.

      Protrusion of Plunger
      Area Measurement
      a 0.5 to 2.6 mm (0.0197 to 0.102 in.)

      If the protrusion is not as specified, recheck switch installation and inspect brake pedal adjustment if necessary Click here for LHD or Click here for RHD).

      Note

      Do not depress or support the brake pedal.

  22. INSTALL DRIVER SIDE JUNCTION BLOCK ASSEMBLY (for LHD)


    1. A01JBQP

      Engage the claw to install the connector as shown in the illustration.

      Note

      Be sure to engage each connector securely.

    2. A01JBIQ

      Engage the claw to lock the connector lock as shown in the illustration.

    3. A01J9ET

      Engage the claw to connect the connector as shown in the illustration.

      Note

      Be sure to engage each connector securely.

    4. A01JCHY

      Engage the 2 clamps to connect the wire harness.

    5. A01J9K0

      Engage the 6 claws to install the junction block cover.

    6. A01J910

      Install the driver side junction block assembly with the bolt and nut.

      Torque:
      14 N*m  { 138 kgf*cm, 10 ft.*lbf }
    7. A01J8KME01

      Engage the 2 claws to connect the 2 connectors (5) and (4) as shown in the illustration.

      Note

      Be sure to engage each connector securely.

    8. Connect the 3 connectors (3), (2) and (1) as shown in the illustration.

      Note

      Be sure to engage each connector securely.

    9. Engage the clamp to connect the wire harness.

  23. INSTALL FRONT PASSENGER SIDE JUNCTION BLOCK ASSEMBLY (for RHD)


    1. A01JA4C

      Engage the claw to connect the connector as shown in the illustration.

    2. A01JBLS

      Engage the claw to lock the connector lock as shown in the illustration.

    3. A01JCWL

      Engage the claw to connect the connector as shown in the illustration.

    4. Engage the clamp to connect the wire harness.

    5. A01J9ME

      Install the front passenger side junction block assembly with the bolt and nut.

      Torque:
      14 N*m  { 138 kgf*cm, 10 ft.*lbf }

    6. Engage the 2 clamps to connect the wire harness.

    7. A01JCU5E01

      Engage the 2 claws to connect the 2 connectors (3) and (2) as shown in the illustration.

    8. Connect the connector (1).

  24. INSTALL ECU INTEGRATION BOX LH (for RHD)


    1. A01JAW9

      Install the ECU integration box with the bolt and nut.

      Torque:
      14 N*m  { 138 kgf*cm, 10 ft.*lbf }

    2. Engage the clamp to connect the wire harness.

  25. INSTALL HEADUP DISPLAY


    1. A01JCF1

      Install the headup display with the bolt and 2 nuts.

    2. Connect the connector.

    3. Engage the clamp.

  26. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY (for LHD)


    1. When using a new lower instrument panel sub-assembly:


      1. Immediately before installing the lower instrument panel sub-assembly, twist and cut off the portions shown in the illustration.

        A01JBBL

    2. Install the lower instrument panel sub-assembly with the 4 bolts <B>, 11 bolts <C> and screw <D>.

      A01JDA7E01
      Text in Illustration
      *1 Bolt <B> *2 Bolt <C>
      *3 Screw <D> - -

    3. Engage each clamp.

  27. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY (for RHD)


    1. When using a new lower instrument panel sub-assembly:


      1. Immediately before installing the lower instrument panel sub-assembly, twist and cut off the portions shown in the illustration.

        A01JDBS

    2. Install the lower instrument panel sub-assembly with the 4 bolts <B>, 11 bolts <C> and screw <D>.

      A01JBJBE01
      Text in Illustration
      *1 Bolt <B> *2 Bolt <C>
      *3 Screw <D> - -

    3. Engage each clamp.

    4. Engage the 2 claws.

  28. INSTALL NO. 2 ANTENNA CORD SUB-ASSEMBLY (for LHD)


    1. for Plug Type Antenna Cord:


      1. Engage the 4 clamps.

      2. Install the No. 2 antenna cord sub-assembly with the bolt.

      3. Connect the 2 connectors.

    2. for Connector Type Antenna Cord:


      1. Engage the 4 clamps.

      2. Install the No. 2 antenna cord sub-assembly with the bolt.

      3. Connect the connector.

    3. w/ Digital Audio Broadcasting Antenna:


      1. Engage the 5 clamps.

      2. Install the No. 2 antenna cord sub-assembly with the bolt.

      3. Connect the 2 connectors.

  29. INSTALL NO. 2 ANTENNA CORD SUB-ASSEMBLY (for RHD)


    1. Plug Type Antenna Cord:


      1. Engage the 5 clamps.

      2. Install the No. 2 antenna cord sub-assembly with the bolt.

      3. Connect the 2 connectors.

    2. for Connector Type Antenna Cord:


      1. Engage the 5 clamps.

      2. Install the No. 2 antenna cord sub-assembly with the bolt.

      3. Connect the connector.

    3. w/ Digital Audio Broadcasting Antenna:


      1. Engage the 6 clamps.

      2. Install the No. 2 antenna cord sub-assembly with the bolt.

      3. Connect the 2 connectors.

  30. INSTALL POWER STEERING ECU ASSEMBLY


    1. A01JAJP

      Install the power steering ECU assembly with the bolt and 2 nuts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    2. A01JABM

      Connect the 3 connectors to the power steering ECU assembly.

    3. A01J958E01
      Text in Illustration
      *1 Lock Lever
      *2 Lock of the Lock Lever

      Connect the connector to the power steering ECU assembly.

      Tech Tips

      As shown in the illustration, return the lock lever to its original position to connect the connector and securely push in the lock of the lock lever.

    4. Engage the wire harness clamp to the power steering ECU assembly.

  31. INSTALL COMBINATION METER ASSEMBLY


    1. A01J9ZV

      Engage the clip.

    2. Install the combination meter assembly with the 3 screws.

    3. Engage the clamp.

    4. Connect the 3 connectors.

  32. INSTALL NO. 1 HEATER TO REGISTER DUCT


    1. Install the No. 1 heater to register duct with the 3 clips.

  33. INSTALL COWL SIDE TRIM BOARD RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  34. INSTALL FRONT DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  35. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY


    1. A01JAP5E01
      Text in Illustration
      *a Opened Approximately 55°
      *b Closed

      With the glove compartment door assembly opened approximately 55° from its closed position, engage the 2 hinges horizontally.

      Note

      Engaging the hinges from the top will deform the hinges. Be sure to install the glove compartment door assembly horizontally.

    2. A01JD6GE01
      Text in Illustration
      *1 Glove Compartment Door Stopper Sub-assembly
      *2 Stopper

      Slightly bend the stoppers (A) and (B) in the directions indicated by the arrows in the illustration and engage the stoppers to install the glove compartment door assembly.

    3. Engage the claw and connect the glove compartment door stopper sub-assembly.

  36. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY


    1. Connect the connector.

    2. Engage the guide and 3 claws to install the No. 2 instrument panel under cover sub-assembly.

  37. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY


    1. Check that the power switch is off.

    2. Check that the cable is disconnected from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. A01JBZS

      Connect the airbag connector and install the clamp to the driver side knee airbag assembly.

      Note

      When connecting any airbag connector, take care not to damage the airbag wire harness.

    4. Push in the lock to install the airbag connector.

    5. A01JCSU

      Temporarily install the driver side knee airbag assembly with the 6 claws and 4 guides.

    6. A01J9P2

      Install the driver side knee airbag assembly with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Confirm that the driver side knee airbag assembly is installed securely without any excessive gaps and is not protruding outward.

  38. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for LHD)


    1. Connect each connector.

    2. Engage the guide and claw.

    3. Install the No. 1 instrument panel under cover sub-assembly with the 2 screws <D>.

  39. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for RHD)


    1. Connect each connector.

    2. Engage the guide and 2 claws.

    3. Install the No. 1 instrument panel under cover sub-assembly with the screw <D>.

  40. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

  41. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY


    1. A01JBNRE01
      Text in Illustration
      *1 Clamp
      *2 Claw

      Using pliers, expand the clamp.

    2. While holding the clamp expanded, install the turn signal switch assembly with spiral cable sub-assembly to the steering column assembly and engage the claw.

    3. Return the clamp to its original position.

    4. Connect the connectors to the turn signal switch assembly with spiral cable sub-assembly.

  42. INSTALL UPPER STEERING COLUMN COVER


    1. A01JBS6

      Engage the 2 claws and 2 pins to install the upper steering column cover.

  43. INSTALL LOWER STEERING COLUMN COVER

    Note

    If the lower steering column cover is installed in the incorrect order, it will not be possible to assemble the lower steering column cover.


    1. A01JA4M

      Engage the 2 claws to install the lower steering column cover.

    2. A01JCB7

      Engage the 4 claws.

    3. A01J9OE

      Engage the 2 claws.

      Tech Tips

      Press the area around the claws to engage them.

  44. INSTALL STEERING WHEEL ASSEMBLY


    1. A01JCUKE01
      Text in Illustration
      *1 Matchmark

      Align the matchmarks on the steering wheel assembly and steering main shaft.

    2. Install the steering wheel assembly set nut.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

    3. Connect the connectors to the spiral cable sub-assembly.

  45. INSTALL STEERING PAD


    1. Check that the power switch is off.

    2. Check that the cable is disconnected from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. A01J8UL

      Connect the airbag connector to the steering pad.

      Note

      When connecting any airbag connector, take care not to damage the airbag wire harness.

    4. Push in the lock to install the airbag connector.

    5. Connect the horn connector to the steering pad.

    6. A01JCDD

      Push the steering pad to engage the 2 pins.

      Note

      Make sure that the pins are securely inserted into the steering holes.

  46. INSTALL LOWER NO. 3 STEERING WHEEL COVER


    1. A01J99P

      Engage the claw to install the lower No. 3 steering wheel cover.

  47. INSTALL LOWER NO. 2 STEERING WHEEL COVER


    1. A01J949

      Engage the claw to install the lower No. 2 steering wheel cover.

  48. INSTALL NO. 1 SWITCH HOLE BASE


    1. Connect the connector.

    2. Engage the 5 claws to install the No. 1 switch hole base.

  49. INSTALL UPPER INSTRUMENT PANEL FINISH PANEL ASSEMBLY


    1. Temporarily install the console box assembly.

    2. A01JA7O

      Engage the 9 claws as shown in the illustration.

    3. A01J9NZ

      Install the to install the upper instrument panel finish panel assembly with the 2 bolts <A>.

    4. Engage the clamp.

  50. INSTALL SHIFT LOCK CONTROL UNIT ASSEMBLY


    1. A01JBN7

      Install the shift lock control unit assembly with the 3 nuts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

    2. Connect the connector to the shift lock control unit assembly.

  51. INSTALL AIR CONDITIONING CONTROL ASSEMBLY


    1. Connect the connector.

      Note

      Since the connectors for the air conditioning control assembly and the integration control and panel sub-assembly are the same shape, take care to connect each connector to the correct component.

    2. A01JAF5

      Engage the 4 claws to install the air conditioning control assembly.

  52. INSTALL CONSOLE BOX ASSEMBLY


    1. Connect each connector.

    2. A01JBTU

      Engage the 4 guides and 2 claws as shown in the illustration.

    3. Install the console box assembly with the bolt <B> and 2 clips.

  53. INSTALL BOX BOTTOM MAT


    1. Engage the fastener to install the box bottom mat.

  54. INSTALL FRONT NO. 2 CONSOLE BOX INSERT


    1. A01JAEDE01

      Engage the guide and 4 claws to install the front No. 2 console box insert as shown in the illustration.

  55. INSTALL FRONT NO. 1 CONSOLE BOX INSERT


    1. A01J9VEE01

      Engage the guide and 4 claws to install the front No. 1 console box insert as shown in the illustration.

  56. INSTALL NO. 2 CONSOLE BOX MOUNTING BRACKET


    1. Install the No. 2 console box mounting bracket with the 6 bolts <B>.

  57. INSTALL ELECTRICAL KEY OSCILLATOR


    1. A01J8YH

      Engage the clamp and install the electrical key oscillator.

      Note

      Be careful when installing the electrical key oscillator. If the oscillator is dropped, replace it with a new one.

    2. Connect the connector.

  58. INSTALL REAR CONSOLE BOX ASSEMBLY


    1. Connect each connector.

    2. A01JAYU

      Engage the 8 claws as shown in the illustration.

    3. Install the rear console box assembly with the 5 bolts.

  59. INSTALL CONSOLE BOX CARPET


    1. Install the console box carpet.

  60. INSTALL REAR CONSOLE BOX CUP HOLDER


    1. A01JBHH

      Engage the 4 claws to install the rear console box cup holder as shown in the illustration.

  61. INSTALL UPPER INSTRUMENT PANEL ASSEMBLY


    1. When using a new upper instrument panel sub-assembly:


      1. Immediately before installing the upper instrument panel assembly, twist and cut off the portions shown in the illustration.

        A01JAGO

    2. Engage the 5 claws as shown in the illustration.

      A01JBHIE01

    3. Engage the 2 claws and 4 clips, and install the upper instrument panel assembly as shown in the illustration.

    4. Install the 2 bolts <B>.

    5. Install the 2 passenger airbag bolts <A>.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    6. Engage the 2 clamps.

    7. Connect each connector.

  62. CONNECT NO. 3 INSTRUMENT PANEL WIRE


    1. Check that the power switch is off.

    2. Check that the cable is disconnected from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. A01JBAK

      Connect the connector.

      Note

      When connecting any airbag connector, take care not to damage the airbag wire harness.

  63. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL GARNISH


    1. Connect the connector.

    2. Engage the 7 claws.

    3. Install the center instrument cluster finish panel garnish with the 2 screws <C>.

  64. INSTALL INSTRUMENT CLUSTER FINISH PANEL END


    1. A01JCPIE01

      Engage the 2 guides and 5 claws to install the instrument cluster finish panel end as shown in the illustration.

  65. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY

    Tech Tips

    Use the same procedure for the RH side and LH side.

  66. INSTALL NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY


    1. A01JCVZE01

      Engage the 2 guides and 6 claws to install the No. 2 instrument panel speaker panel sub-assembly as shown in the illustration.

  67. INSTALL FRONT PILLAR GARNISH CORNER PIECE RH


    1. A01JAHO

      Engage the 3 claws to install the front pillar garnish corner piece RH.

  68. INSTALL FRONT PILLAR GARNISH RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  69. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY


    1. A01J9Y7

      Connect the connector.

    2. Install the front No. 2 speaker assembly with the 2 bolts.

  70. INSTALL NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY


    1. A01J8F1E01

      Engage the 2 guides and 6 claws to install the No. 1 instrument panel speaker panel sub-assembly as shown in the illustration.

  71. INSTALL FRONT PILLAR GARNISH CORNER PIECE LH


    1. A01JAS2

      Engage the 3 claws to install the front pillar garnish corner piece LH.

  72. INSTALL FRONT PILLAR GARNISH LH


    1. A01JBCIE01
      Text in Illustration
      *1 Adhesive Tape
      *2 Protective Cover
      *3 Curtain Shield Airbag Assembly

      Remove the protective cover.

    2. A01JD90E01
      Text in Illustration
      *1 Front Pillar Garnish Clip
      *2 Protective Tape

      Make sure that the front pillar garnish clip is not damaged.

      Note


      • If there is any damage, replace the garnish clip with a new one.

      • When a garnish clip is being replaced, make sure to install it in the direction shown in the illustration.

    3. Engage the claw to direction indicated by the arrow (1).

    4. Engage the 3 guides to direction indicated by the arrow (2).

    5. Turn the end of the front pillar garnish clip 90° with needle-nosed pliers and install it to the front pillar garnish LH.

      Tech Tips

      Tape the needle-nosed pliers tip before use.

    6. A01J9PB

      Engage 2 clips to install the front pillar garnish LH.

  73. INSTALL INSTRUMENT PANEL FINISH PANEL END RH


    1. A01JCP4

      Engage the guide as shown in the illustration.

    2. A01JBC7

      Engage the guide as shown in the illustration.

    3. A01J98N

      Engage the 4 claws to install the instrument panel finish panel end RH.

  74. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH


    1. A01JC1FE01
      Text in Illustration
      *1 Alignment Mark (White)

      Align the alignment mark (White) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip RH.

      Note

      After installation, check that the corners fit correctly.

  75. INSTALL GLOVE COMPARTMENT DOOR


    1. Open the glove compartment door assembly.

    2. A01J9YD

      Insert the glove compartment door as shown in the illustration.

    3. Engage the 7 claws to install the glove compartment door.

  76. INSTALL NO. 2 INSTRUMENT PANEL REGISTER


    1. A01JA22

      Engage the 3 claws and clip to install the No. 2 instrument panel register.

  77. INSTALL NO. 1 SIDE DEFROSTER NOZZLE


    1. A01JAQW

      Engage the 3 claws to install the No. 1 side defroster nozzle.

  78. INSTALL INSTRUMENT PANEL FINISH PANEL END LH


    1. A01JCR3

      Engage the guide as shown in the illustration.

    2. A01JC93

      Engage the guide as shown in the illustration.

    3. A01JDAE

      Engage the 4 claws to install the instrument panel finish panel end LH.

  79. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH


    1. A01JDC6E01
      Text in Illustration
      *1 Alignment Mark (Yellow)

      Align the alignment mark (Yellow) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip LH.

      Note

      After installation, check that the corners fit correctly.

  80. INSTALL NO. 1 CENTER INSTRUMENT CLUSTER FINISH PANEL


    1. Engage the 4 claws to install the No. 1 center instrument cluster finish panel.

  81. INSTALL NO. 1 INSTRUMENT PANEL REGISTER


    1. A01JC0M

      Engage the 4 claws to install the No. 1 instrument panel register.

  82. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY


    1. Connect each connector.

    2. Engage the clamp.

    3. Engage the 2 guides and claw to connect the hood lock control cable.

    4. A01J96A

      Engage the 6 claws and clip.

    5. Install the lower instrument panel finish panel assembly with the screw <C>.

  83. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH


    1. A01J99M

      Engage the 2 clips.

    2. Install the cowl side trim board LH with the clip.

  84. INSTALL FRONT DOOR SCUFF PLATE LH


    1. A01JB0N

      Engage the 10 claws to install the front door scuff plate LH.

  85. INSTALL NAVIGATION RECEIVER WITH BRACKET (for Navigation Receiver Type)


    1. A01JAM5

      Engage the 4 claws and temporarily install the navigation receiver with bracket as shown in the illustration.

    2. Install the navigation receiver with bracket with the 4 bolts.

  86. INSTALL RADIO AND DISPLAY RECEIVER ASSEMBLY WITH BRACKET (for Radio and Display Type)


    1. Connect each connector.

    2. Engage the 4 claws.

    3. Install the radio and display receiver assembly with bracket with the 4 bolts.

  87. INSTALL RADIO TUNER OPENING COVER WITH BRACKET (w/o Radio Receiver)


    1. A01JBMF

      Install the radio tuner opening cover with bracket with the 4 bolts <B>.

  88. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (w/o Radio Receiver)


    1. A01JADX

      Engage the 4 claws to install the center instrument cluster finish panel sub-assembly.

  89. INSTALL UPPER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY


    1. A01JD4M

      Connect the connector.

    2. Engage the 3 claws to install the upper instrument panel finish panel sub-assembly.

  90. INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH


    1. Connect the connector.

    2. Engage the 14 claws to install the instrument cluster finish panel garnish.

  91. INSTALL LOWER CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY


    1. A01J96O

      Engage the 7 claws and 2 clips to install the lower center instrument cluster finish panel sub-assembly.

  92. INSTALL INTEGRATION CONTROL AND PANEL ASSEMBLY


    1. A01JCDA

      Connect each connector.

    2. Engage the 6 claws to install the integration control and panel assembly.

  93. CONNECT OUTLET HEATER WATER HOSE


    1. A01JCRZ

      Using pliers, grip the claws of the clip and slide the clip to connect the outlet heater water hose.

  94. CONNECT INLET HEATER WATER HOSE


    1. A01JCOU

      Using pliers, grip the claws of the clip and slide the clip to connect the inlet heater water hose.

  95. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY


    1. Remove the attached vinyl tape from the pipe.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the air conditioning tube and accessory assembly.

      Compressor oil
      ND-OIL 11 or equivalent

    3. Install the O-ring on the air conditioning tube and accessory assembly.

      Note


      • Keep the O-ring and O-ring fitting surfaces clean from dirt or any foreign objects.

      • Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.

    4. Install the air conditioning tube and accessory assembly.

  96. CONNECT SUCTION PIPE SUB-ASSEMBLY


    1. Remove the attached vinyl tape from the pipe.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction pipe sub-assembly.

      Compressor oil
      ND-OIL 11 or equivalent

    3. Install the O-ring on the suction pipe sub-assembly.

      Note


      • Keep the O-ring and O-ring fitting surfaces clean from dirt or any foreign objects.

      • Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.

    4. Install the suction pipe sub-assembly.

    5. A01JAX4

      Move the hook connector in the direction indicated by the arrow in the illustration.

    6. Insert the pipe joint into the fitting hole securely and tighten the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  97. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)


    1. A01J9P5

      Install the outer cowl top panel sub-assembly with the 9 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
    2. A01JBKT

      Bend the water guard plate RH and engage the claw.

    3. A01JC2W

      Bend the No. 1 heater air duct splash shield seal and engage the claw.

    4. A01JCF9

      Engage the clamp to install the wire harness.

  98. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)


    1. A01J9HT

      Install the outer cowl top panel with the 9 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
    2. A01J91Q

      Bend the water guard plate RH and engage the claw.

    3. A01JA93

      Bend the No. 1 heater air duct splash shield seal and engage the claw.

    4. A01JB4QE01

      Engage the clamp*2 of the wire harness.

    5. Engage the clamp*1 and connect the connector (w/ Windshield Deicer).

    6. A01JAH2

      Engage the clamp of the wire harness.

  99. INSTALL COWL BODY MOUNTING REINFORCEMENT LH (for LHD)


    1. A01JAL3

      Install the cowl body mounting reinforcement LH with the 3 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  100. INSTALL COWL BODY MOUNTING REINFORCEMENT LH (for RHD)


    1. A01JDA9

      Install the cowl body mounting reinforcement LH with the 3 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  101. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY


    1. Connect the connector.

      A01JCWUE01
      Text in Illustration
      *A for LHD: *B for RHD:
      *1 Grommet - -

    2. Engage the grommet as shown in the illustration.

    3. Install the windshield wiper motor and link assembly with the 2 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    4. Engage the 2 clamps.

      Note

      Be careful not to damage the windshield when installing the windshield wiper motor and link assembly.

  102. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for LHD)


    1. Engage the 8 guides <B>.

      A01JBOYE01

    2. Engage the 5 claws and 3 guides <A> to install the cowl top ventilator louver sub-assembly as shown in the illustration.

    3. A01J9V7

      Install the 2 clips.

  103. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for RHD)


    1. Engage the 8 guides <B>.

      A01J8O9E01

    2. Engage the 6 claws and 3 guides <A> to install the cowl top ventilator louver sub-assembly as shown in the illustration.

    3. A01J9RK

      Install the 2 clips.

  104. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY LH


    1. A01JCH7E01

      Engage the guide <B> as shown in the illustration.

    2. Engage the claw and guide <A> to install the cowl side ventilator sub-assembly LH as shown in the illustration.

  105. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  106. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH


    1. Operate the wiper and stop the windshield wiper motor at the automatic stop position.

    2. A01JCYCE06
      Text in Illustration
      *1 Wiper Arm Serration
      *2 Wire Brush
      *3 Wiper Pivot Serration

      When reusing the front wiper arm and blade assembly RH:


      1. Clean the wiper arm serrations.

    3. When reusing the windshield wiper link assembly:


      1. Clean the wiper pivot serrations with a wire brush.

    4. A01J908E01
      Text in Illustration
      *1 Ceramic Dot

      Install the front wiper arm and blade assembly RH with the nut to the position shown in the illustration.

      Torque:
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }

      Tech Tips

      Hold the wiper arm by hand while tightening the nut.

  107. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH


    1. A01JCYCE05
      Text in Illustration
      *1 Wiper Arm Serration
      *2 Wire Brush
      *3 Wiper Pivot Serration

      When reusing the front wiper arm and blade assembly LH:


      1. Clean the wiper arm serrations.

    2. When reusing the windshield wiper link assembly:


      1. Clean the wiper pivot serrations with a wire brush.

    3. A01J90PE01
      Text in Illustration
      *1 Ceramic Dot

      Install the front wiper arm and blade assembly LH with the nut to the position shown in the illustration.

      Torque:
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }

      Tech Tips

      Hold the wiper arm by hand while tightening the nut.

    4. Operate the front wipers while spraying washer fluid on the windshield glass. Make sure that the front wipers function properly and there is no interference with the vehicle body.

  108. INSTALL FRONT WIPER ARM HEAD CAP


    1. A01JAHD

      Engage the 3 claws to install the front wiper arm head cap.

      Tech Tips

      Use the same procedure for the RH side and LH side.

  109. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  110. INSTALL REAR NO. 3 FLOOR BOARD


    1. A01JC33

      Engage the 2 guides to install the rear No. 3 floor board.

  111. INSTALL REAR DECK FLOOR BOX


    1. Install the rear deck floor box.

  112. INSTALL REAR NO. 2 FLOOR BOARD


    1. A01JCWRE01

      Engage the 3 guides <A>.

    2. Engage the 2 guides <B> and install the rear No. 2 floor board as shown in the illustration.

  113. ADD COOLANT (for Engine)


    1. Tighten the radiator drain cock plug.

    2. Remove the reservoir tank cap.

    3. A01JC0TE01
      Text in Illustration
      *1 B Line

      Add coolant to B line of the reservoir tank.

      Standard Capacity
      Item Capacity
      Engine coolant

      w/ Exhaust Heat Recirculation System:

      7.2 liters (7.6 US qts, 6.3 lmp. qts)

      w/o Exhaust Heat Recirculation System:

      6.5 liters (6.8 US qts, 5.7 lmp. qts)

      Tech Tips

      TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids).

      Note

      Never use water as a substitute for engine coolant.

    4. Squeeze the inlet and outlet radiator hoses several times by hand, and then check the level of the coolant.

      If the coolant level is low, add coolant.

    5. Install the reservoir tank cap.

    6. Put the engine in inspection mode Click here.

    7. Bleed air from the cooling system.

      Note


      • Before starting the engine, turn the A/C switch off.

      • Adjust the heater control to the maximum hot setting.

      • Adjust the blower speed to low setting.


      1. Warm up the engine until the thermostat opens. While the thermostat is open, allow the coolant to circulate for several minutes.

        Tech Tips

        The thermostat opening timing can be confirmed by squeezing the inlet radiator hose by hand, and sensing vibrations when the engine coolant starts to flow inside the hose.

        CAUTION:

        When squeezing the radiator hose:

        • Wear protective gloves.

        • Be careful as the radiator hoses are hot.

        • Keep your hands away from the radiator fan.

      2. Squeeze the inlet and outlet radiator hoses several times by hand to bleed air from the system.

        CAUTION:

        When squeezing the radiator hose:

        • Wear protective gloves.

        • Be careful as the radiator hoses are hot.

        • Keep your hands away from the radiator fan.

    8. A01JC0TE02
      Text in Illustration
      *1 Full Line
      *2 Low Line

      After the engine has cooled down, check that the coolant level is between full and low.

      If the coolant level is low, add coolant to the full line on the reservoir tank.

  114. CHARGE WITH REFRIGERANT


    1. Perform vacuum purging using a vacuum pump.

    2. Charge with refrigerant HFC-134a (R134a).

      A01J9PZE05
      Standard
      470 g (16.6 oz.)
      SST
      09985-20010   ( 09985-02010, 09985-02050, 09985-02060, 09985-02070, 09985-02080, 09985-02090, 09985-02110, 09985-02130, 09985-02140, 09985-02150 )

      Note


      • Do not turn the A/C on before charging with refrigerant. Doing so will cause the compressor to work without refrigerant, resulting in overheating of the cooler compressor.

      • Approximately 100 g (3.53 oz.) of refrigerant may need to be charged after bubbles disappear. The refrigerant amount should be checked by quantity, not with the sight glass.

      • Avoid using the gauge manifold set that had been used for vehicles with conventional compressor oil (ND-OIL 8 or equivalent) as much as possible. This will cause compressor oil remaining in the manifold to enter the vehicle, resulting in insulation performance deterioration. A gauge manifold set that had been used 3 times or less can be reused if an appropriate one is not available.

      Tech Tips

      Ensure that sufficient refrigerant is available to recharge the system when using a refrigerant recovery unit. Refrigerant recovery units are not always able to recover 100% of the refrigerant from an A/C system.

  115. WARM UP COMPRESSOR


    1. Keep the A/C switch on for at least 2 minutes to warm up the compressor.

      Note

      Be sure to warm up the compressor when turning the A/C on after removing and installing the cooler refrigerant lines (including the compressor), to prevent damage to the compressor.

  116. INSPECT FOR REFRIGERANT LEAK


    1. After recharging with refrigerant, inspect for refrigerant leaks using a halogen leak detector.

    2. Carry out the test under the following conditions:


      • Turn the power switch off.

      • Secure good ventilation (the halogen leak detector may react to volatile gases which are not refrigerant, such as evaporated gasoline and exhaust gas).

      • Repeat the test 2 or 3 times.

      • Make sure that there is some refrigerant remaining in the refrigeration system.

        When the compressor is off: approx. 392 to 588 kPa (3.9 to 5.9 kgf/cm2, 57 to 85 psi)

    3. A01J8MGE31
      Text in Illustration
      *1 Inspect for Leak
      *2 Halogen Leak Detector

      Using a halogen leak detector, inspect for refrigerant leaks from the refrigerant lines.

    4. A01J8DZE08
      Text in Illustration
      *1 Halogen Leak Detector
      *2 Drain Hose

      Bring the halogen leak detector close to the drain hose with the detector's power off, and then turn the detector on.

      Tech Tips


      • After the blower motor has stopped, let the cooling unit stand for more than 15 minutes.

      • Bring the halogen leak detector sensor under the drain hose.

      • When bringing the halogen leak detector close to the drain hose, make sure that the halogen leak detector does not react to volatile gases. If it is not possible to avoid interference from volatile gases, the vehicle should be lifted up to allow testing.

    5. If a refrigerant leak is not detected from the drain hose, remove the blower motor control from the cooling unit. Insert the halogen leak detector sensor into the unit and perform the test.

    6. Disconnect the pressure switch connector and leave it for approximately 20 minutes. Bring the halogen leak detector close to the pressure switch and perform the test.

  117. INSPECT FOR COOLANT LEAK (for Engine)

    CAUTION:

    Do not remove the reservoir tank cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

    Note

    Before performing each inspection, turn the A/C switch off.


    1. Remove the reservoir tank cap.

    2. A01JB8R

      Fill the radiator and reservoir with coolant, and then attach a radiator cap tester.

    3. Put the engine in inspection mode Click here.

    4. Warm up the engine.

    5. Using the reservoir cap tester, increase the pressure inside the radiator to 108 kPa (1.1 kgf/cm2, 16 psi), and check that the pressure does not drop. If the pressure drops, check the hoses, radiator, front exhaust pipe assembly and the heater hose around and engine water pump assembly for leaks. If no external leaks are found, check the heater core, cylinder block and cylinder head.

    6. Remove the radiator cap tester.

    7. Install the reservoir tank cap.

  118. INSPECT SHIFT LEVER


    1. Turn the power switch on (READY).

    2. Check that all available shift positions can be selected moving the shift lever.

      Tech Tips

      After the shift lever is replaced with a new one, perform the above operation. If this operation is not performed, moving the shift lever may not initially select shift positions.

  119. INSPECT STEERING PAD


    1. Inspect the steering pad Click here.

  120. INSPECT SRS WARNING LIGHT


    1. Inspect the SRS warning light Click here.