AIR CONDITIONING UNIT REASSEMBLY


  1. INSTALL NO. 1 COOLER THERMISTOR


    1. A01JAQ0E01
      Text in Illustration
      *1 From Tank
      *2 Fixed Part
      *3 Sensor Part

      Install the No. 1 cooler thermistor as shown in the illustration.

      Part Length
      A 175 mm 6.89 in.
      B 161.6 mm 6.36 in.
      C 87.9 mm 3.46 in.
      D 50 mm 1.99 in.

      Note


      • Be sure to insert the thermistor only once because reinserting it into the same position will not allow it to be firmly secured.

      • When reusing the evaporator, insert the thermistor one row next to the one that has been used previously (X in the illustration).

      • After inserting the thermistor, do not apply excessive force to the wire.

      • Directly insert the thermistor until the edge of plastic case "a" comes into contact with evaporator "b".

  2. INSTALL COOLER EVAPORATOR SUB-ASSEMBLY


    1. A01J8ET

      Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces.

      Compressor oil
      ND-OIL 11 or equivalent

    2. Install the 2 O-rings to the cooler evaporator sub-assembly.

      Note


      • Keep the O-rings and O-ring fitting surfaces clean from dirt or any foreign objects.

      • Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.

    3. A01J9RD

      Engage the clamp and install the cooler evaporator sub-assembly with the No. 1 cooler thermistor.

      Tech Tips

      Completely cover the tube with the grommet.

    4. A01JAVZ

      Engage the 4 claws.

    5. Install the lower heater case with the 4 screws.

    6. A01JBTO

      Install the packing.

  3. INSTALL COOLER EXPANSION VALVE


    1. A01JBSF

      Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

  4. INSTALL DRAIN COOLER HOSE


    1. A01JAF8

      Install the drain cooler hose as shown in the illustration.

  5. INSTALL CONSOLE MOUNTING BRACKET RH


    1. A01JAQ8

      Engage the 2 claws and install the console mounting bracket RH.

  6. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY


    1. A01JD30

      Engage the 2 guides to install the air conditioning amplifier assembly as shown in the illustration.

    2. Install the screw.

  7. INSTALL CONSOLE MOUNTING BRACKET LH


    1. A01JCJW

      Install the console mounting bracket LH with the screw.

  8. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. A01JD1O

      Install the heater radiator unit sub-assembly as shown in the illustration.

    2. A01J9QNE01
      Text in Illustration
      *1 Clamp

      Install the clamp with the screw.

  9. INSTALL QUICK HEATER ASSEMBLY (w/ PTC Heater)


    1. A01J96T

      Install the quick heater assembly as shown in the illustration.

    2. A01JBBM

      Install the 2 screws.

    3. Engage each clamp.

  10. INSTALL AIR MIX CONTROL SERVO MOTOR SUB-ASSEMBLY


    1. A01JASAE01
      Text in Illustration
      *1 Reference Point

      Using the reference point, install the air mix control servo motor sub-assembly with the 3 screws.

  11. INSTALL AIR OUTLET CONTROL SERVO MOTOR SUB-ASSEMBLY


    1. A01JAEQE01
      Text in Illustration
      *1 Reference Point

      Using the reference point, install the air outlet control servo motor sub-assembly with the 3 screws.

  12. INSTALL AIR CONDITIONING HARNESS ASSEMBLY


    1. Connect each connector.

    2. Engage each clamp to install the air conditioning harness assembly.

      A01JCMA

  13. INSTALL AIR CONDITIONING DUCT SUB-ASSEMBLY


    1. A01JALS

      Engage the 2 claws and install the air conditioning duct sub-assembly.

  14. INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY


    1. A01JB0F

      Engage the 2 claws to install the No. 1 air duct sub-assembly.

  15. INSTALL BLOWER ASSEMBLY


    1. w/o PTC Heater:


      1. Engage the guide.

      2. Install the blower assembly with the 3 screws.

      3. Connect the connector.

        A01J8LD

    2. w/ PTC Heater:


      1. Engage the guide.

      2. Install the blower assembly with the 3 screws.

      3. Connect the connector.

      4. Engage each clamps.

      5. Install the screw and connect the quick heater connector.

        A01J8OOE01
        Text in Illustration
        *1 Quick Heater Connector - -